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M/S .Shriram foundry ltd. kolhapur

M/S .Shriram foundry ltd. kolhapur. WEL COME. Name:- Mr. Sahil Mulla Designation:- Development Engineer (Machining Division) Project : 1. JOHN DEERE -Front Axle Support Line Renovation at SHRIRAM MACHINE SHOP . 2. CUMMINS IPO (JEMSTOWN ENGINE PLANT , US) –

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M/S .Shriram foundry ltd. kolhapur

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  1. M/S .Shriram foundry ltd. kolhapur WEL COME Name:- Mr. Sahil Mulla Designation:- Development Engineer (Machining Division) Project : 1. JOHN DEERE -Front Axle Support Line Renovation at SHRIRAM MACHINE SHOP. 2. CUMMINS IPO (JEMSTOWN ENGINE PLANT , US) – FRONT ENGINE SUPPORT Development at ALKA ENGG. WORKS ZANVAR GROUP OF INDUSTRIES

  2. Project : 1. JOHN DEERE -Front Axle Support Line Renovation at SHRIRAM MACHINE SHOP. ZANVAR GROUP OF INDUSTRIES

  3. FAS LINERENOVATION ACTIVITY ZANVAR GROUP OF INDUSTRIES

  4. FAS LINERENOVATION ACTIVITY KOLHAPUR AXLE LAYOUT FOR FRONT AXLE SUPPORT N CASTING SHRIRAM FOUNDRY JDEPL ESCORT FLYWHEEL HSG.LINE Ø32BORE RDM OKUMA HMC 600 FOR TACO BRACKET OKUMA HMC 600 FOR FRONT AXLE SUPPORT DRILLING SPM TAPPINGRDM K.B.CRANKCASE LINE CASTINING FINAL INSPECTION AREA WASHING READY FOR DISP. DISP. PACKING FETTLING-PAINTING CLUTCH HSG. LINE ZANVAR GROUP OF INDUSTRIES

  5. FAS LINERENOVATION ACTIVITY WHY SHRIRAM FOUNDRY MACHINE SHOP ? ZANVAR GROUP OF INDUSTRIES

  6. FAS LINERENOVATION ACTIVITY ZANVAR GROUP OF INDUSTRIES

  7. FAS LINERENOVATION ACTIVITY ZANVAR GROUP OF INDUSTRIES

  8. FAS LINERENOVATION ACTIVITY MACHINE INSTALLATION ZANVAR GROUP OF INDUSTRIES

  9. FAS LINERENOVATION ACTIVITY SHRIRAM MACHINE SHOP LAYOUT FOR FRONT AXLE SUPPORT JDEPL • PAINTING – FETTLING DISPATCH FINISH OUT RESERVED AREA PACKING WASHING Dia.32BORE SPM CASTINING IN HMC-02 SIDE MILLING SPM PROPOSED HMC TAPPING SPM N PROPOSED FOR SPM DRILLING SPM ZANVAR GROUP OF INDUSTRIES

  10. FAS LINERENOVATION ACTIVITY Tangible Benefits • Reduce component process Transportation • Conveyors, Cranes –Reduce operator fatigue • Single piece flow. • Delivery performance. • Reduce transportation cost ZANVAR GROUP OF INDUSTRIES

  11. FAS LINERENOVATION ACTIVITY Transportation • Before Line shifting transportation details • Shriram Foundry to Fettling shop at SRF U-1 – 1250 meter. • Fettling Shop to 1stopn. HMC – 250 meter. • 1stopn. HMC to Disp. area- 65 meter. • Total transportation / part- 1565meter. • After Line shifting transportation details • Shriram Foundry paint shop to 1stopn HMC– 70 meter. • 1stopn. HMC to Disp.area- 50 meter. • Total transportation / part- 120 meter. Reduce Transportation by - 1445 meter. ZANVAR GROUP OF INDUSTRIES

  12. FAS LINERENOVATION ACTIVITY Material Handling • Before at Shriram Unit-01 (Kop.axle) • Material movement from foundry to fettling shop- by Tractor/ auto. • From casting inward to entire machining process movement by man with the help of pallet car , trolleys , cranes . • Dispatched to John Deere by trolleys • After Line shifting to SRF Machine shop • Skids provided for traveling from Paint shop to casting inward yard ,with the help of pallet car. • Conveyors –From casting inward to entire machining process. • Cranes for loading / unloading on machine. • Dispatched to John Deere by trolleys ZANVAR GROUP OF INDUSTRIES

  13. FAS LINERENOVATION ACTIVITY Material Handling • Before at Shriram Unit-01 (Kop. axle) • Component movement done by manually .one by one. Or in one pallet • After Line shifting to SRF Machine shop • Component movement done by skids with help of pallet car. • Conveyors for easy movement & Single flow of component • Cranes to reduce operator fatigue ZANVAR GROUP OF INDUSTRIES

  14. FAS LINERENOVATION ACTIVITY Pending Work • Online Inspection on Conveyors. • Online inspection gauges. • Indexer to be provided for component rotating, indexing. • Chip conveyors installation. ZANVAR GROUP OF INDUSTRIES

  15. Project : 2. CUMMINS IPO (JEMSTOWN ENGINE PLANT , US) – FRONT ENGINE SUPPORT Development at ALKA ENGG. WORKS PART NO. 3686801 ZANVAR GROUP OF INDUSTRIES

  16. TEAM MEMBER ZANVAR GROUP OF INDUSTRIES

  17. PROJECT PLAN FOR FES-3686801 ZANVAR GROUP OF INDUSTRIES

  18. PROJECT PLAN FOR FES-3686801 ZANVAR GROUP OF INDUSTRIES

  19. FIXTURE’S ‘A’ Face Milling & Ø16 Drilling on HMC ZANVAR GROUP OF INDUSTRIES

  20. Angular Milling & Elliptical Spot face on HMC FIXTURE’S ZANVAR GROUP OF INDUSTRIES

  21. FIXTURE’S M16 Face Milling , Tapping & Ø37 Spot face on VMC ZANVAR GROUP OF INDUSTRIES

  22. LAYOUT ZANVAR GROUP OF INDUSTRIES

  23. Customer Fitment Trial Approval Feed backReceived on dated 20th jan.2012 ZANVAR GROUP OF INDUSTRIES

  24. DEVELOPMENT PLAN FOR FRONT ENGINE SUPPORT (CASTING +MACHINING) ZANVAR GROUP OF INDUSTRIES

  25. THANK YOU ! ZANVAR GROUP OF INDUSTRIES

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