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KGM ROOFING LINDUM GROUP Mick Papworth

KGM ROOFING LINDUM GROUP Mick Papworth. KGM ROOFING - LINDUM GROUP. Reasons to consider a new roof. Failing roof water ingress unseen damage. Lack of insulation freezing pipes in winter overheating of services in hot summers loss of energy increasing carbon footprint.

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KGM ROOFING LINDUM GROUP Mick Papworth

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  1. KGMROOFINGLINDUM GROUPMick Papworth

  2. KGMROOFING - LINDUM GROUP

  3. Reasons to consider a new roof • Failing roof • water ingress • unseen damage. • Lack of insulation • freezing pipes in winter • overheating of services in hot summers • loss of energy • increasing carbon footprint.

  4. Reasons to consider a new roof • Health and Safety • old asbestos and fibre cement roofs are fragile • access onto roof carried out by trained operatives. • Appearance • poor impression to visitors • retailers’ requirements

  5. Metal Roof

  6. Spot the Rooflight - most accidents are on roofs like this

  7. What are the Options? • Repair • Over – Roof • Replace the roof • Or get some Umbrellas and Buckets

  8. Repair • Roof over 25 years old think carefully about spending on repairs. • corroded fixings • sealant will have turned to dust in the laps • rooflights will have lost their gel coating • metal roof end laps will be corroded and may be past repair. • health and safety – most falls from height are on maintenance – usually through a rooflight

  9. EXAMPLES OF POOR ROOFS

  10. EXAMPLES OF POOR ROOFS

  11. EXAMPLES OF POOR ROOFS

  12. EXAMPLES OF POOR ROOFS

  13. What is an Over-roof To leave your existing roof covering in place and provide a new system over the top

  14. Advantages of the Over-roof • Minimal disturbance to area below • Quick • Relatively low cost option • Provides a 40 year lifespan new roof covering

  15. Asbestos roofs • Asbestos roofs –10% white asbestos • 50 years life expectancy (the newest models are 30 years old now) • Become very fragile with age • Remove the asbestos if at all possible – ever increasing costs of disposal

  16. Asbestos Roofs • If removal is not an option, it can be over-roofed. • Issues are greater than with a metal roof: • Fragile roofs – preventing people and debris falling through • Dealing with Asbestos cement fibre release

  17. Dealing with Falls from Height • Preferred option: • Safety Nets tied from the underside • usually difficult in a food factory environment • Safety line option: • safety lines and safety harness • difficult to provide a safe solution

  18. The Problem • To develop a system that can be fitted at roof level. • To develop a system that has minimal disturbance to operations in factory below • To develop an economic system

  19. Our Solution • Utilising easily available materials - steel mesh and a purposed designed installation rig. • Working in conjunction with the HSE, we have developed and tested a system that can be fitted from roof level – which will prevent a fall from height.

  20. The Over Roof System • Phase 1 – fit safety mesh and ashbar

  21. The Over Roof System • Phase 2 – Lay Insulation Quilt

  22. The Over Roof System • Phase 3 - Lay new outer sheet

  23. Project Steel – 16, 000m²

  24. Over Roof Guidelines • Building Regs - U value 0.18 W/k • Tata (Corus) HPS Ultra provides 25 year no quibble product guarantee • Rooflights – difficult to get new roof in line when going over asbestos cement – 1016mm cover width v 1000mm on new roof • New rooflights will have to be triple skin to conform to Building Regulations

  25. New Roofs for Old • Remove your old roof and fit a new roof

  26. Internal Protection Scaffold

  27. Keep the Customer dry and happy • We have completed hundreds of re-roofs whilst the client continues to carry out their business underneath • Morrison Gainsborough and Hyde • large supermarkets • full use of all floor area when asbestos sheeting removed and replaced with composite panels

  28. Heads Down

  29. Tax Relief on Removal of Asbestos • Recent replacement roof at Perkins • Cost of roof £1,293,103 • Utilising Tax relief roof cost £750,000 • Tax relief 28% x £1.2m x 150% = £543k • Client also saved £41,000 per annum on energy bills • Carbon saving 244 tonnes per annum

  30. Flat Roofs • Average lifespan is less than 25 years • If existing decking is sound, consider overlaying • Insulation board is fixed over existing roof covering to upgrade U value • Outer layer of Single ply provides a 20 year guaranteed roof – life expectancy over 40 years

  31. Over Roof of Flat Roof in Single Ply

  32. Budget Cost Guidelines • Over roof on metal roof £25 per m² • Over roof on Asbestos £35 per m² • Over lay flat roof single ply £60 per m² • Replace roof in composite £85 per m² • Based on meeting current Building Regulations and upgrading insulation to achieve 0.18W/k

  33. Why KGM? • All of our staff are directly employed • 90% staff are shareholders • Strong balance sheet • 80% of our work is repeat business • Excellent aftercare

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