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Typical Horizontal Shale Well. Typical Shale Well Casing. Marcellus Shale Gas Development Waste Waters. freshwater encountered during drillingNominal Volumeswater/clay mixture used as drilling mud during the drilling process50,000 to 100,000 Gallons Per Wellhighly mineralized water held deep undergroundVariesreturn fluids from fracking ?mixture of water, sand and chemicals200,000 to 1,000,000 Gallons Per Wellfluids that occur with the gas during production (Production Water)Varies (~~500 to 5,000 Gallons Per Week Per Well).
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1. FracWater Treatment for Recycling: Options and Alternatives; Their Benefits and Limitations26th Annual International Conference on Soils, Sediments, Water and Energy ConferenceUniversity of MassachusettsAmherst Mass.
2. Typical Horizontal Shale Well
3. Typical Shale Well Casing
4. Marcellus Shale Gas Development Waste Waters freshwater encountered during drilling
Nominal Volumes
water/clay mixture used as drilling mud during the drilling process
50,000 to 100,000 Gallons Per Well
highly mineralized water held deep underground
Varies
return fluids from fracking –mixture of water, sand and chemicals
200,000 to 1,000,000 Gallons Per Well
fluids that occur with the gas during production (Production Water)
Varies (~~500 to 5,000 Gallons Per Week Per Well)
5. Focus of This Presentation10,000 Foot View Primary Focus – Treatment and Recycling of return fluids from fracking – mixture of water, sand and chemicals
Referred to as FlowBack Water or Waste FracWater *
* dependent upon company and “colloquial” perception
Parallel – “Pit Water” – Water remaining after separation of water/clay mixture used as drilling mud during the drilling process
6. Contaminants of Interestin FlowBack Water Total Dissolved Solids – Discharge Limitations & Down Hole Saturation
Sodium Chloride - Discharge Limitations & Down Hole Saturation
Barium Chloride – HSE Hazard; Down Hole Precipitation
Strontium Chloride – HSE Hazard; Down Hole Precipitation
Calcium Chloride - Down Hole Precipitation
Manganese - Down Hole Precipitation
Iron - Down Hole Precipitation
Sulfates - Down Hole Precipitation
VOC’s – HSE Hazard; Fracking Chemical Interference
Bacteria – Storage and Reuse Issues
Fracing Chemistry
7. Treatment and Recycling “Drivers” New Pa. Point Discharge Regulations
Strict TDS Limitations Focused on Shale Drilling Waste Water Treatment (500 mg/l maximum)
Logistics
Fracking Operations Require 600 to 1200 tankers per well
Economics
Trucking Costs for Hauling Fresh and Waste Water
Public relations
Trucking Cumulative Impacts; Water Shed Stresses; Community Perceptions
8. Most Common FlowBack Water Treatment Technologies* Evaporation
Precipitation of Metals and Anions
Ozonation for Metals, VOC and Bacteria Removal
Carbon Absorption for VOC Removal
Ultraviolet Radiation for Bacteria Removal
Flocculation and Filtration
Sedimentation
Deep Well Injection
* May also be utilized with Pit Water
9. FlowBack Water Treatment Logistical Options * Municipal Waste Water Treatment Plants
Special Permits
Sedimentation Precipitation, Oxidation and Dilution
Brick and Mortar Plants
Sedimentation
Evaporation
Metals Precipitation
Carbon Absorption
Mobile Processors
Evaporation
Metals Precipitation
Ozonation or Carbon absorption
Semi Permanent Systems (Serves Single Company “Five” Mile Radius of Operations)
Evaporation
Metals Precipitation
Ozonation or Carbon absorption
* May also be utilized with Pit Water
10. Logistical Options Benefits and Limitations
11. Municipal Wastewater Plants Benefits
Existing Infrastructure and Permitting Compliance Controls
Financial Benefit to Communities
May be Ideal for Long Term Processing associated with Production Waters (Limited Volumes)
Limitations
Cumulative Trucking Impacts
Limited Number
New Pa. Regulations Severely Limit Capacity
Limited Capability for Treatment of Elevated Concentrations of Metals
12. Brick and Mortar Plants Benefits
High Throughput Capacity
Stationary Environmental Control Infrastructure
Ideal for Long Term Processing associated with Production Waters
Options for Treatment for Recycle and For Discharge
Limitations
Cumulative Trucking Impacts
Community Perceptions
Large Accumulation of Input and Waste Products
Limited Number
High Infrastructure Costs Built into Pricing Structure
New Pa. Regulations Present Challenges for Discharge Options
13. Mobile Processors Benefits
Mitigates Cumulative Trucking Impacts
No High Infrastructure Costs Built into Pricing Structure
Ideal for Onsite Treatment and Recycling
Typically Modular Format Accommodates Varying Flow Requirements
Permitting Managed On Well By Well Basis
Limitations
Well Site Footprint Requirements May Limit Available Space to Meet High Flow Rates
Distributed Management and Control of Treatment Operations
Requires Portable Environmental Control Infrastructure
Frequent Mobilization Costs
14. Semi Permanent Systems Benefits
Reduces Cumulative Trucking Impacts
Modest Infrastructure Costs Built into Pricing Structure
Ideal for Short Haul Treatment and Recycling
No Long Term Environmental Legacy Issues Associated with Permanent Plant
Eliminates Frequent Mobilization Costs
Captive Cost Control and Environmental Management
Limitations
Requires Semi Portable Environmental Control Infrastructure
Community Perceptions
Large Accumulation of Input and Waste Products
Periodic Relocation of Significant Operations
15. Treatment Technologies Benefits and Limitations
16. Function of Most Common FlowBack Water Treatment Technologies* Evaporation
Total Dissolved Solids Reduction/Removal
Sodium Chloride Reduction/Removal
Precipitation w/ Separation
Removal of Metals:
Barium Chloride; Strontium Chloride; Calcium Chloride; Sulfates
Ozonation
Oxidation of Contaminants
VOC’s; Bacteria; Manganese; Iron; –
Carbon Absorption
VOC Reduction
UV
Bacteria Removal
Sedimentation
Suspended Solids
Recirculation Loops
* May also be utilized with Pit Water
17. Evaporation Benefits
Provides Pure Water for Recycling or for Return to Environment
Suitable for All Logistical Options
Well Understood Technology and Well Developed Equipment Supply Chain
Limitations
Cumulative Impacts Associated with Fossil Fuel Fired Evaporation
Community Perceptions
Plumes – What's in It
Residual Solids May Require Hazardous Waste Disposal Due To Elevated Levels of Metals
18. Precipitation w/ Separation Benefits
Provides Clear Brine w/o Metals Which is Suitable for Recycling
Suitable for All Logistical Options
Treatment Cost Competitive with Other Options
Modestly Priced and Readily Available Raw Materials
Potential for Controlled Precipitation to Provide “Products” from the residual Solid Waste
Limitations
Not Suitable for Treating Water for Return to Environment
Community Perceptions
What Chemicals Are Used
Some Suppliers Require Significant Footprint on Well Site
Some Suppliers Utilize Haz Mats as Raw Materials
Residual Solids May Require Hazardous Waste Disposal Due To Presence of Haz Mats.
19. Ozonation Benefits
Eliminates Problematic Trace Metals – Iron and Manganese
Eliminates Bacteria from Frackwater Ponds
Destroys VOCs (up to 0.5% concentration)
Eliminates Organic Interferences with Fracking Chemicals
Eliminates HSE Issues
Minimal Treatment Cost
Limitations
Requires Co Processing with other Technologies for Control of Elevated Levels of Metals
Limited Source of Service Suppliers (Licensed, Patented Technology) (AO3)
20. Carbon Absorption and UV Benefits
Eliminates VOCs
Eliminates Organic Interferences with Fracking Chemicals
Eliminates HSE Issues
Simple Implementation Method
Limitations
Requires Co Processing with other Technologies for Control of Metals
May Result in Considerable Regeneration/ Replacement Costs with High VOC Upset Condition
21. Ultraviolet Radiation Benefits
Eliminates Bacteria from Frackwater Ponds
Destroys Some VOCs
Minimal Treatment Cost
Limitations
Requires Co Processing with other Technologies for Control of Metals
Sensitive to Particulate Matter
High Levels of Bacteria Require Excessive treatment
22. Deep Well Injection Benefits
One Way Disposal with Minimal Environmental Impact when Properly Applied
Historical Most Common Treatment Method
Very Cost Effective with Mitigation of Transportation Issues
Limitations
Minimal Proximate Locations – Cumulative Transportation Impacts
Research Toward Development of Pa. Sites in Progress
Community Perception
Legacy Issues; NIMBY; Perceived Potential for Eruption from Cross Contamination of Proximate Old Wells
23. Recirculation Loops Benefits
Optimizes Recycling
Minimizes Trucking
Very Cost Effective with Mitigation of Transportation Issues
Limitations
Environmental Exposure to Potential System Failures
Recovered Volumes will soon exceed equilibrium with new wells’ requirements, leading to treatment of excess
24. Challenges to Treatment
25. Range of Contaminants and Contamination Contaminant Concentration in PPM
Total Dissolved Solids - 38,500 => 238,000
Sodium - 10,700 => 65,100
Chloride - 26,400 => 148,000
Barium - 21 => 13,900
Strontium - 345 => 4,830
Calcium - 1,440 => 23,500
Manganese - 135 => 1,550
Iron - 21 => 180
Sulfates - 2.4 => 106
VOC’s - 35.3 => 1156 (=> 0.5%)
Bacteria -
26. Range of Site Requirements
27. Competing Reactions and Residual Contaminants
28. Alternative Methods to Control Residual Contaminants
29. In A Perfect World Recirculation/Recycling Loops Where Environmentally Suitable
Mobile or Semi Permanent Precipitation / Separation Processing of FlowBack Water for Recycling of the Water to Subsequent Fracs w/ Ozonation when Required
Production of Saleable Byproducts from the Residual Precipitated Solids
Production of Precipitation Raw Materials from Coal Mining Waste Waters (AMD)
Evaporation of a Final FlowBack Concentrate in a Mobile Evaporator or at a Brick and Mortar Plant for Recycling or for Discharge
Pretreatment of the FlowBack Concentrate Prior to Evaporation for Removal of Metals to Accommodate Reuse of the Residual Solids or Allow for Non Hazardous Disposal of the Solids
Deep Well Injection of Concentrated Residual Solids / Sludge from the Evaporation Process if Not Usable
Management of Long Term Production Waters in Brick and Mortar Treatment Plants
30. Thank YouFrank MillerPresident - Lake Country FracWater Specialists, LLC12 Mitchell Creek Rd., Tioga, Pa.Phone – 585-734-7474Fcmiller@FracWaterRecyclers.comhttp://fracwaterrecyclers.com