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INSY 3020 Introduction to Occupational Ergonomics. Dr. Robert E. Thomas Industrial and Systems Engineering Department Auburn University Spring 2005. ERGONOMICS. “ Ergo ” = Greek word meaning “work” “ Nomos ” = . . . “laws”
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INSY 3020Introduction to Occupational Ergonomics Dr. Robert E. Thomas Industrial and Systems Engineering Department Auburn University Spring 2005
ERGONOMICS • “Ergo” = Greek word meaning “work” • “Nomos” = . . . “laws” Introduced into literature in the 1840’s by Polish educator and scientist Jastrzebowski Wojciech.
ERGONOMICS Ergonomics is a multidisciplinary activity that assembles information on people’s capacities and applies that information in designing jobs, products, workplaces, and equipment.
Philosophy of Ergonomics “Fit The Task To The Person”
Ergonomics Activities • Worker / Workplace Accommodation • Physiological Stress Prevention • Environmental Stress Prevention • Equipment design • Error Minimization
ERGO VS. SAFETY • Safety generally concerns traumatic injuries (i.e “slam/bang’) • Ergonomics generally concerns chronic injuries (i.e. “slow”)
Historical Events • Scientific management/industrial engineering (1880s to 1930s) • World war II (1940s) • Space program (1950s and 1960s) • Product & Environmental focus (1970s to ..) • Productivity focus (1970s to …) • Safety & Health focus (1980s to …)
Traditional Meanings and Background United States = Human Factors Europe = Ergonomics Other Terms = Human Engineering Engineering Psychology
Types of Ergonomics • Informational- Concerned with information interfaces and transfer • Physical- Concerned with physical interfaces including workplace and tool design • Organizational-Concerned with the design of organizations, jobs and activities (AKA as “Macro- ergonomics where large organizations or entities are involved
How Ergonomics is Mostly Accomplished • By changes in the design of workplace or work area.
Primary Techniques-Tools of Ergonomics • Methods Analysis / Design • Workplace/area Design • Equipment Design • Tool Design • Operator Assignments Note: Basic understanding of industrial engineering, biomechanics, psychology, and physiology, underlie these techniques.
Examples of Ergonomic Designs • Angled soldering iron • Bent-handle pliers • Paint brush with pistol-grip handle • Meat-cutting knife with pistol-grip handle • Adjustable chair • Adjustable computer workstation
Examples of Ergonomic Designs (con’d) • Assembly line that flips automobile onto its side • Moon-cut workstation • Automobile control panel • Adjustable-height conveyor belt • Adjustable computer keyboard
“Secret” of Ergonomics “Adjustability”
ENFORCEMENT OF ERGO • Under the General Duty Clause of the OSH Act • OSHA has issued draft ergonomics guidelines for nursing homes , retail grocery stores and poultry processing (http://www.osha.gov/SLTC/ergonomics/guidelines.html
Current Primary OccupationalErgonomics Focus • Musculoskeletal CTDs - Of lower back - Of upper extremities * Neck * Shoulders * Arms * Hands
Factors Influencing Ergonomics • Occupational Safety & Health Legislation • Equal Employment Opportunity • Product Liability Litigation • Quality of Life Expectations • Responsible & Concerned Management • Workforce Changes (Next slide)
Workforce Changes • Composition of the workforce • Types of work • Where people work
ERGO PROFESSIONAL SOCIETY • Human Factors and Ergonomics Society http://www.hfes.org/
CERTIFICATION IN ERGONOMICS • Board of Certification in Professional Ergonomics (www.BCPE.org)
Benefits of Ergonomics • Improved safety and health • Increased productivity • Increased operator acceptance • Improved attitude toward change • Lower worker’s compensation premiums
What’s Stopping Ergonomics? • Common misperceptions • “Ownership” conflicts • Omission from engineers’ training • “Quick-fix” focus • Ergonomics “costs too much.”
The “Average Person” Designing for the “Average Person” --- Whoever they may be !!!
Ownership Conflicts • Safety Vs.. Human Resources • Human Resources Vs.. Medical • Medical Vs.. Safety • Engineering Vs.. All of the Above
Training of Engineers • Engineers are not taught ergonomics at universities • Fixation is on “things,” not on people
Ergonomics Cost Too Much • Fixing Existing Ergo Problems= $4 Savings for $1 Invested • Prevention Ergo Problems during design stage( I.e. before tey occur)= $10 saving for $1 invested
Summary • Ergonomics isn’t new • Fit task or work area to people • Ergonomics is accomplished by design changes • Ergonomics is “stopped/impeded” by several common misperceptions • Ergonomics is almost always economically beneficial