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Wipro Infrastructure Engineering. About Wipro. Wipro. Wipro Enterprises (P) Limited. Wipro Limited. IT PRODUCTS & SERVICES. WIPRO CONSUMER CARE & LIGHTING. WIPRO INFRASTRUCTURE ENGINEERING. WIPRO LIMITED. Personal Care products Wellness products Home Care Products
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About Wipro
Wipro Wipro Enterprises (P) Limited Wipro Limited • IT PRODUCTS & • SERVICES • WIPRO CONSUMER CARE & LIGHTING • WIPRO INFRASTRUCTURE • ENGINEERING • WIPRO LIMITED • Personal Care products • Wellness products • Home Care Products • Domestic & Commercial • Lighting and switches • Modular Office Furniture • IT • BPO • R&D Services • Consulting Services IT BPO R&D Services Consulting Services • Hydraulic Cylinders • Aerospace • Additive Manufacturing • Water Treatment • Automation Solutions
Wipro Infrastructure Engineering About Us Wipro is a multi-business group headquartered in Bengaluru, India
Wipro Infrastructure Engineering 15 2000+ Manufacturing facilities across 4 continents Global Workforce 40+ Years of manufacturing excellence
Our leadership Pratik Kumar Chief Executive Officer Business Corporate functions Geographies Aerospace Hydraulics Automation Solutions G Sundararaman WIN Automation R. Vasudevan Global Sales Eric Olson U.S.A Prasanna Simha Global Operations Rajib Ghosh Europe, Middle East and Africa Isaac George Human Resources R. Swaminathan Finance Ronen Givon Wipro Givon Srinivas Devareddy Aerospace, India Water Treatment Additive Manufacturing Pinaki Bhadury Wipro Water Ajay Parikh Wipro3D Jan Nilsson Global Engineering Dr. Joseph Thomas Brazil Sunil Rajagopalan Strategy *Chief Financial Officer – Wipro Enterprises (P) Ltd and Wipro Infrastructure Engineering
Hydraulic Cylinders and Solutions
Product Range Single and Double Acting Cylinders • Bore 25 mm to 500 mm • Stroke Up to 10,000 mm • Working Pressure Up to 400 bar Suspension and Hoist Cylinders • Tonnage Up to 100 T • Application Off Highway Trucks, Gas Hydraulic • System for Articulated Haulers Industrial Hydraulics Telescopic Cylinder/Kits For Tippers Custom designed Hydraulic Cylinders and Systems • Front End Tipping Up to 6 Stages • Under Body Tipping 2 – 11 Stages • Application Tonnage Up to 90 T • Mounting Types Eye type, Cover tube, Trunnion type • Accessories for Kits Pumps, Valves, tanks, Hoses • Bore ID 200-500 mm • Rod OD 100-250 mm • Stroke2000-8000mm • Operating pressure Up to 250 bar 9
Hydraulics for every application • Construction & Earthmoving • Excavator (Mini, Midi and Large) • Backhoe Loader • Wheel Loader • Motor Grader • Dozer • Dumper • Material/Cargo Handling & Forestry • Loader Cranes • Forestry Equipment • Container Handler • Fork Lifts • Tail lifts • Hook Lifts and Refuse Collector • Tele Handler • Aerial Works Platform • Farm & Agriculture • Harvester • Sprayer • Planter • Tractor Steering and Attachments • Sugarcane Transporter • Truck Hydraulics • Front End and Under Body Tipping Gears • Truck Steering • Cabin Tilt Cylinders and Latches • Car Carrier • Refuse Trucks • 3 Way Tipping System • Aggregates • Industrial Hydraulics • Process plants (steel, aluminum and others) • Stationery mining equipment • Sluice and dam gate cylinders • Bulk material handlers - stacker re-claimer • Hydraulic power plants • Mining & Special Applications • Underground Haulers and Loaders • Surface Drill Rigs • Windmills • Defence Applications
Global Sales Profile 46% 14% 6% 3% 31% Europe 41% Construction and Earthmoving Material/Cargo Handling and Forestry Global Sales (FY 2016-17) Global Sales Business Segments Asia 55% Farm and Agriculture Mining and Special Applications Americas 4% Truck Hydraulics Figures based on FY 2017-18
Global Reach EUROPE Pernio – Finland Bispgarden – Sweden Ostersund – Sweden Rm Valcea - Romania Europe India • Bengaluru • Construction and Earthmoving • Tech Centre and Protoshop • Pernio – Finland • Forestry • Mining • Demountable Truck Tipping Solutions USA Chambersburg • Hindupur – 1 • Material Handling • Truck Tipping Solutions • Aggregates • Ostersund – Sweden • Material/Cargo Handling • Forestry INDIA Bengaluru Chennai Hindupur (Plant 1) Hindupur ( Plant 2) • Hindupur – 2 • Feeder plant for piston • rod manufacturing • Chrome plating • Bispgarden – Sweden • Material/Cargo Handling BRAZIL Piracicaba • Skelleftea – Sweden • Tech Centre and Protoshop • Chennai • Farm and Agriculture Construction and Earthmoving • Rm Valcea – Romania • Material Handling • Construction and Earthmoving USA Brazil • Chambersburg • Material Handling • Construction and Earthmoving • Aerial Works Platform • Piracicaba • Farm and Agriculture • Construction and Earthmoving • Material Handling
Design Engineering and Validation 1000 Diverse applications 8000+ Successful designs 60+ Engineers Supported by the latest 3D modelling, design and product management tools such as PTC Creo, Windchill PDM Link etc. Test rigs to determine Functionality, Reliability and Endurance Design processes driven by Six Sigma methodologies Optimised by analytical and simulation tools like Finite Element Analysis (FEA) using Ansys, Creo Simulate etc. • Steering simulation • Forklift test simulation • High temperature cycling • Pulse testing • Back-to-back testing • Bell crank
Manufacturing Process Mechanized Assembly Automated Testing Lean and Flexible Manufacturing Systems Lean and flexible manufacturing systems are deployed with robotic welding, automated washing stations, mechanized assemble and testing in a controlled environment Critical manufacturing processes are done in- house Continually invest in world class facilities, latest technologies and equipment Build quality into the product through processes and improve product reliability
Quality Management ISO 9001 ISO 14001 OHSAS 18001 TS 16949 Corrosion resistance: Standard: 100 hrs – Rating 10. Component cleanliness up to NAS level 7 Superior rating to meet specific customer requirements through chrome plating process • Two integral dimensions of our quality • Consistency • Continuous Improvement • Wipro plants are powerhouses of sophisticated technology and manufacturing know-how. Robust process for supplier selection and supplier quality management
Customers Construction and Earthmoving Truck Hydraulics Solution Material/ Cargo Handling and Forestry Farm and Agriculture Mining and Special Applications • Ashok Leyland • Bharat Benz • Dautel • Geesink Norba • lstrail • KH-Kipper • Mahindra and Mahindra • MAN • NTM • SAWO • Sorling llsbo • Tata Motors • VECV • Volvo • Walser • Cranab • Haulotte • Hiab • HMF • JLG • John Deere • Kalmar • Kion Group • Kobelco Cranes • Komatsu Forest • Komatsu Forklift • Liebherr • Manitou • Multilift • Ponsse • TIL • Toyota Material handling • Zepro • AGCO • Carraro • CNH • Kubota • Mahindra and Mahindra • Vaderstad • Valtra • John Deere • Horsch • Stara • Epiroc • Sandvik Mining and Construction • Caterpillar • CNH • Deere Hitachi • Escorts • Hyundai • JCB • Kobelco • Kraneks • Kubota • Mahindra and Mahindra • Wacker Neuson • Sany • Tata Hitachi • Terex • Volvo
Aerospace Facilities and supply chain partners certified by various global players such as Boeing, Lockheed Martin, Messier Bugatti Dowty, UTAS, Liebherr and CESA Dedicated manufacturing facilities for Actuators, Aero structures and Precision Engineered Components Transfer of technology agreement with CESA-Spain (a subsidiary of Airbus group) Long term agreements in place with leading OEM’s - Boeing, IAI, Lockheed Martin, Northrop Grumman and Global Tier-1 Suppliers for development and manufacture of Precision structural parts, Landing gear and Power Door Opening Systems actuators and Utilities ISRAEL Haifa USA Everett INDIA Bengaluru
Capabilities and Products • Manufacturing Infrastructure • Mill Turn / Turn Mill Centers • Deep Hole Drilling Machine • Vertical Honing Machine • Gantry type Machining Centers • FMS Machining Centers • CNC Bending Machines • Ultrasonic Washing & Vapor Degreasing • Assembly & Testing • NADCAP Certified • NDT Facilities (FPI/MPI) • Stress Relieving & Hardness Checking • Painting • Heat Treatment • Shot Peening • Anodizing • Etching Capabilities • Diameters up to 250 mm • Actuators / parts up to 1,500 mm long • Assembly & Testing • Machining max length 6500 mm • Hot Forming max length 1000 mm Products • Actuators - Cylinders & Pistons • Turn mill Complex components • Liquid Reservoirs • Manifold / Valve Blocks • Ti Hot formed parts • Hydraulic components • Machining TI & SS • Machining AL • Sheet Metal • Airframe Assemblies
Customers Rheinmettal Defence Boeing Liebherr Lockheed Martin CESA Northrop Grumman Triumph Group Inc. UTC Aerospace Systems Korean Air GKN IAI Thales Tecnobit IAI ELTA Systems Ltd. Rafael DIEHL Aerospace MBDA Missile Systems Elbit Systems
Wipro 3D Leading provider of metal additive manufacturing solutions and services Additive Manufacturing Solutions Industry Segments • Additive Manufacturing Consulting: Design & Adoption • Prototyping & Manufacturing Services • Research & Development Solutions • Set Up & Operations of Captive AM Centres • Healthcare • Oil and Gas • Industrial • Aerospace • Defence • Space • Automobile • Nuclear
Additive Manufacturing Value Delivery Achieve Monolith Design Avoid Metal Joining Techniques Improve Functional Performance Cost Effective Iterations • Obsolete/Legacy Parts • Out Of Production Material Workability Issues Better Mechanical Properties Maintenance, Repair, Overhaul • Flexible Production Achieve Superior Topology & Complex Geometry Supply Chain Issues • Faster Design Iterations Customization • Tool-less Production • (Quick Batch Production) Weight Reduction Imperatives Optimized Post Processing Response Time & Design To Realize Time
Competencies Post Processing In house and augmented capabilities for various post processing techniques including HIPing, Micro Machining, Abrasive Flow Machining etc. Additive Design Build Technology In-house / access to multiple build technologies: Metal Sintering, Electron Beam Melting, Laser Enabled Net shaping and Hybrid machines with multiple build volumes, speeds and applications. Capacity Build strategy and planning, design optimization, build orientation, parameter optimization, post processing complexity, volume considerations, functional performance and opportunity for value creation. Engineering Design Test and Validation Certifications Adequate manufacturing capacity and access to idle capability in the ecosystem to assure customers of timely delivery of required volumes / parts. Deep understanding of the industry, components, design capability and component awareness. • Part Prove outs, design of experiments working with prestigious academia, and work with clients to run performance tests. Research • Custom parameter development, custom metal powder development, adapting new alloys to AM, post processing.
Wipro Water Leading system integrator providing highly customized water solutions for diverse and large scale industrial water requirements. 500+ Global Customers 350+ Projects Executed 25+ Industry Segments Product portfolio • Wastewater Treatment and Recycle System • Storage & Distribution System • Microbial Reduction • Oil & Water Separator System • Cooling Tower Management System • Desalination System • Pre-treatment (Clarification/Filtration) • Zero Liquid Discharge Solutions • Sustainable & Decentralized water treatment system • Post Water Treatment System
Products Standard Products A wide range of pre-engineered, factory assembled and tested standard products • Filters (MGF, ACF & DMF) • Softeners • Resin based DM plants • Ultra Filtration skids • Reverse Osmosis (RO) plants Customized Integrated Plants and Systems End-to-end, custom designed integrated plants and systems for diverse industries based on site conditions and requirements, using technologies like: • Clarifiers and Flocculators • Dual Media, Sand, Activated Carbon, and Side Stream Filters • Resin and Nano Filtration based Softeners • Ultra Filtration System • Reverse Osmosis Systems • Effluent Treatment Plants • Sewage Treatment Plants • Electro De-ionization Systems • Chemical Dosing Systems • Oil Water Separator Systems • Thermal Evaporators for Zero Liquid Discharge Solutions • Sludge Thickeners – Centrifuge, Belt and Filter Press
Automation Solutions End-to-end Industrial Automation Solutions that enable companies in the discrete manufacturing sector to be automated, digitized and smart. Smart Factories Factory Automation Industrial IT Solutions Integrated Hardware Solutions Design Smart Automation Solutions Smart Sensors Smart Products In-built processors & analytics IoT and Telematics Solutions
Verticals Smart Products Factory Automation Smart Factories Integrated Hardware Solutions • Automation Hardware • Material Handling • Intelligent handling Systems • Robotics • Warehouse Automation Industrial IT Solutions • Digital and Visual Factories • Data Analysis and Diagnosis • Parts traceability and Systems • Integrated Supply Chain and Systems IoT and Telematics Solutions • Telematics hardware, firmware & software solutions • Factory fitted telematics for material handling systems • Fleet management telematics • Smart insurance solutions Smart Sensors In-built processors and analytics • Sensors : Temperature, Pressure, Position, Speed, Flow, Level, Load • ADAS Sensor solutions : Ultrasonic, Microwave, Camera LiDAR, RADAR
Joint Venture Wipro Kawasaki
Wipro Kawasaki Wipro Kawasaki Precision Machinery Pvt Ltd. is a joint venture between Kawasaki Precision Machinery Company and Wipro Infrastructure Engineering to manufacture hydraulic pumps for excavators in India Products Hydraulic pumps for 7 – 20 tons excavators Capacity 8000 pumps/year
Strategy and Goal Innovation Business Excellence Scalability • Partnering customers across the globe • Leadership in Engineering, Technology and Quality • Leverage Global Delivery and Global Engineering model
Values we live by Be passionate about clients’ success Treat each person with respect Be global and responsible Unyielding integrity in everything we do
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