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LHC-b Outer Tracker Schedule

LHC-b Outer Tracker Schedule. Jan Spelt. A provisional approach for project completion. Deliverables To see what could be within our capabilities On the basis of what is known at this very moment To be within CERN installation schedules Milestones for Design and Production Readiness Reviews

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LHC-b Outer Tracker Schedule

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  1. LHC-b Outer TrackerSchedule Jan Spelt

  2. A provisional approach for project completion • Deliverables • To see what could be within our capabilities • On the basis of what is known at this very moment • To be within CERN installation schedules • Milestones for Design and Production Readiness Reviews • Milestone for installation start at Cern • Manpower estimates for production and installation LHC-b OTR Schedule/Jan Spelt

  3. LHC-b LHC-b OTR Schedule/Jan Spelt

  4. Bridge frame Ruud Arink Herman BoerRookhuisen LHC-b OTR Schedule/Jan Spelt

  5. Front-end box C-frame & services service boxes LV box Henk Schuilenburg LHC-b OTR Schedule/Jan Spelt

  6. Front End Box mechanics LHC-b OTR Schedule/Jan Spelt

  7. GOL/Aux Board X 1 Front End Box elec. X 2 X 2 TDC boards Tom Sluijk Ad Berkien ASD boards X 4 HV boards X 8 LHC-b OTR Schedule/Jan Spelt

  8. Medium Scale Test (MST) LHC-b OTR Schedule/Jan Spelt

  9. Tom Sluijk Uli Uher LHC-b OTR Schedule/Jan Spelt

  10. Deliverables (bridge, frame and services) LHC-b OTR Schedule/Jan Spelt

  11. Deliverables (modules and front ends) LHC-b OTR Schedule/Jan Spelt

  12. Deliverables (Half and full width Front End Boxes) LHC-b OTR Schedule/Jan Spelt

  13. Quality Assurance • To assure all produced elements meet required specification • The QA system should incorporate: • Stock registration • Traceability of components and materials applied • Storage of Quality Data & Documents • Assembly procedures and registration • Test procedures, data registration & test equipment • Procedures for final approval and rejection • Operator names and remarks • A MS Access Data Base system • Text Oriented Data files with a similar layout. LHC-b OTR Schedule/Jan Spelt

  14. Stock database Assembly manager software Production database FE Box Ass. & QA registration FE Box tables Assembled items to installation Comp. tables Boards Ass. & QA registration Board tables Material in for production Ass. & QA registration Services tables Cabling & Services Manuals & Test equip. Quality Data Base (Comp. Data) Quality Data Base (Test Data) Quality Assurance System (front end items) LHC-b OTR Schedule/Jan Spelt

  15. Overall schedule LHC-b OTR Schedule/Jan Spelt

  16. Bridge LHC-b OTR Schedule/Jan Spelt

  17. Module assembly Now > 40 % ready LHC-b OTR Schedule/Jan Spelt

  18. Production speed LHC-b OTR Schedule/Jan Spelt

  19. Module frames LHC-b OTR Schedule/Jan Spelt

  20. ½ Module connection LHC-b OTR Schedule/Jan Spelt

  21. Electronic overall LHC-b OTR Schedule/Jan Spelt

  22. FE items LHC-b OTR Schedule/Jan Spelt

  23. Cern installation LHC-b OTR Schedule/Jan Spelt

  24. Milestones • PRR Electronics April 26th (after MST and beam test evaluation) • Start Bulk Production Electronics May 1 • Design Review & PRR Bridge & frames April 1st • Start Bridge & frame production Mid April • ½ Module connection DR & PRR > April 26th • Start Cern installation November 9th • Installation completion End of March 2006 LHC-b OTR Schedule/Jan Spelt

  25. Issues • The schedule is very tight, there is almost no slack • Fine tuning with Cern schedule in progress • Almost everything will be contracted out (prod. drawings ??, proto types ??) • All components delivered like a box of building blocks • Where to assemble the module frames Nikhef<>Cern • Frame assembly and module installation not together • Module installation not in situ • QA, test and test equipment not all covered LHC-b OTR Schedule/Jan Spelt

  26. Quality Assurance, traceability & stock control • Use of modified module assembly stock registration • Adaptation of the module assembly QA system • Use of modified module assembly data base system • Definition of test equipment and procedures • Definition of Quality Limits LHC-b OTR Schedule/Jan Spelt

  27. Delivery related manpower needs • Module production by Wa and Hd covered • Module production Ni, 6.5 man, till the end of 2005 • El. design and production Ni, 3 man from ET plus 1 technician till the end of 2005. First half of 2006, installation peak, not yet estimated • El test setup not all covered, discussion ET • At least ½ man year software from CT • El. production Hd (GOL, Fiber and Otis) no clear information • Engineering Ni, 3 man until the end 2005 • MT Ni, 3 man for proto and various jobs till the end of 2005 LHC-b OTR Schedule/Jan Spelt

  28. Manpower needs for Cern installation • Possible sequence: • Start frame assembly at Cern in the course of October during ~12 weeks • Start module installation in the course of December during ~12 weeks • 2 to 3 people from October till the end of November 2005 • 5 to 6 people from December till mid February 2005 • 2 to 3 people from mid February till the end of March 2005 LHC-b OTR Schedule/Jan Spelt

  29. Nikhef manpower needs to completion LHC-b OTR Schedule/Jan Spelt

  30. To conclude • This schedule is: • Preliminary • To be agreed by collaborating colleagues • Rather tight, few slack • To be synchronized with Cern group • Quality issues in progress • Completion at April 1st !!!!!! 2006 • It is tough to meet this schedule However:Where there is a will, there is a way LHC-b OTR Schedule/Jan Spelt

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