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Upgrade PROVOX™ 10-Series to DeltaV™ with DIA Adapters

Don't let wiring costs prevent you from upgrading to a DeltaV™ system. Install DIA Adapters to easily connect PROVOX™ I/Os to DeltaV™ cards while keeping existing wiring and terminals.

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Upgrade PROVOX™ 10-Series to DeltaV™ with DIA Adapters

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  1. FIRELEC Migration Solution Don't let wiring costs prevent you from upgrading a PROVOX™ 10-Series to a DeltaV™ system This document is the property of FIRELEC. No copy, even partial, allowed without prior writen authorization. v2018_10

  2. PROVOX™10-Series > DeltaV™With DIA adapters FMS-PVXDM-DV-2 Install the DIAs in place of the old DM cards and reconnect the HE10 flat cables Disconnect HE10 flat cables from I / O boards Remove I/O cards Connect the DIAs to the new DeltaV™ system using suitable FIRELEC cables • DIAs allow to easily connect PROVOX™ I/Os (Inputs / Outputs) to DeltaV™ cards keeping : • The existing I/O wiring • Existing I/O terminals * • * For discrete output card (DM6462 only), in order to change the old existing relays and to replace them by new removable relays (socket mounting), the PROVOX™ front terminal board has to be replaced. • The wiring is simply disconnected from the existing terminals and then reconnected to the new DIA-DO-02 front terminals, without any modification (same terminals and same labels) Terminals and associated wiring are kept in place DM6003 files are kept

  3. Primary PROVOX™ Highway Secondary PROVOX™ Highway PROVOX™ Controller File : DM6003 6 I/O cards 19’’ - 4U Process I/Os stay in place in the existing cable trays FMS-PVXDM-DV-2 Hardware to beremoved (General case) PROVOX™ Highway to be removed PROVOX™ controller to be removed Existing front terminal block and associated wiring are kept 10-Series I/O cards to be removed Power supply and Communication Cards to be removed Process I/Os

  4. Primary PROVOX™ Highway Secondary PROVOX™ Highway PROVOX™ Controller Process I/Os stay in place in the existing cable trays FMS-PVXDM-DV-2 Hardware to beremoved : DM6462 (DO withelectromechanicalrelays) In the case of a DM6462 card, the relays are directly soldered on the existing PCB of the front terminal block. So the entire assembly (I/O card + terminal block) has to be removed in order to replace all worn components I/O cards and terminal assembly have to be removed File : DM6003 6 I/O cards 19’’ - 4U Process I/Os

  5. The I/O files are kept and used for the installation of the DIA adapters No active component is kept in existing files The new DeltaV™ architecture I/O3 I/O6 I/O7 I/O1 I/O5 I/O8 I/O2 I/O4 PS Cntrl The new FIRELEC I/O cables are installed between DIAs and DeltaV™ I/O cards Hardware to beinstalled(general case) FMS-PVXDM-DV-2 Primary DeltaV™ Highway Secondary DeltaV™ Highway File : DM6003 6 I/O cards 19’’ - 4U The DIAs are installed in the existing I/O files, replacing the old PROVOX™ 10-Series cards For the power supply distribution, an additional adapter has to be installed Process I/Os

  6. I/O3 I/O6 I/O7 I/O1 I/O5 I/O8 I/O2 I/O4 PS Cntrl Hardware to beinstalled(DO withelectromechanicalrelays) FMS-PVXDM-DV-2 Primary DeltaV™ Highway Secondary DeltaV™ Highway The DIA-DO-02 adapter has its own front terminal block. It is installed in place of the old PROVOX™ card + terminal block assembly DM6462. It allows to replace the existing relays by new ones, mounted on sockets, in order to make easier the maintenance. The wiring is simply disconnected from the old terminal block and reconnected at the same place on the DIA-DO-02 terminal block (Existing labels and cable end tips are kept) File : DM6003 6 I/O cards 19’’ - 4U Process I/Os

  7. Advantages FMS-PVXDM-DV-2 The main advantages of the DIA adapters for PROVOX™ 10-Series migration are as follow : The existing I/O wiring is kept in place (same terminals, same labels and same electrical characteristics). In the case of a DO card with relays (DM6462), the terminal block has to be replaced (in order to suppress all worn components). The existing I/O wiring is simply disconnected from the DM 10-Series PROVOX™ front terminal block and then reconnected to the DIA-DO-02 without any modification of the existing wiring end tips (same labels and same electrical characteristics). The existing loop drawings are slightly affected, allowing a minor and quick update of them. Maintenance procedures are virtually unchanged.

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