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Value Stream Mapping Event UW-System Future State Maintenance Work Order Process July 8 th -31 st , 2009. Participants. Future State Mapping Team. Combine Campus Objectives. Improve Customer Response Time and Satisfaction Reduce Work Order Lead Time Improve Supervisor Accountability
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Value Stream Mapping Event UW-System Future State Maintenance Work Order Process July 8th-31st, 2009
Combine Campus Objectives • Improve Customer Response Time and Satisfaction • Reduce Work Order Lead Time • Improve Supervisor Accountability • Improve Technician Accountability • Create a Standard Work Order Process • Receive accurate and complete work order information from the Customer • Improve Facilities Organization credibility • Consistently share “Best Practices” between campuses
Best Practices • Get accurate information from requestor (Onus on customer) • Make WO requesting electronic (Except for Emergency) • No work begins without a Work Order (to capture time and Materials) • Emergency Work must have a work order completed directly after the work is complete • Use of “trouble report” or tracking of “Failures” • Must have a work order to procure materials • Work Order progress reported daily • Partial Billing (finished and/or closed) • Finished is any single technician has completed his work. • Closed is entire job is done and materials are assigned.
Best Practices • Work Hours reported daily • Work orders should have Priorities with Timelines associated with them and assigned • Priorities roll up on a timeline basis to a higher priority if the work has not yet been completed • Maintenance Management (Assigning and Scheduling of work from work order backlog to Technician) • Have the role of a Planner Scheduler • Estimating • No Estimating is done for work under $500 (message to customer they will not get an estimate and will only be billed T&M) • Estimating is done only for Projects
Best Practices • Work Order and Priority Types & Definitions (see attachment Lean Process-Proposed Work Order Priorities and Definitions) • Automated upload of CMMS charges • Daily collection of charge backs • Informing Customer of Work Order Status as status changes • Sharing of TMA status reporting (UWW) • Customer Survey for satisfaction rating information (TMA Automated version UWW) • Turnaround time for work order completion is determined • Method for tracking/capturing Estimating Time (Blanket Work Order)
Best Practices • Takt time measurement of Customer Demand • Control the work distribution & completion to Takt • Best Practices must include a strong Preventative Maintenance program before Work Order process improvements can be realized • Need the assurance from the Leadership/CBO’s that this “best practice” will be implemented and supported as standard operating procedures
Project Metrics & Goals UW La Crosse *Includes Backlog & Maintenance time
Project Metrics & Goals UW Milwaukee Includes Backlog & Maintenance time
Project Metrics & Goals UW Whitewater *Includes Backlog & Maintenance time
Project Metrics & Goals UW River Falls *Includes Backlog & Maintenance time
Project Metrics & Goals UW Stevens Point *Includes Backlog & Maintenance time
Benefits to Date • We now are able to apply Value Stream Mapping to other processes • We have a better understanding of process differences between campuses • Best Practices at each Campus have been identified • This has been an opportunity to network with peers at other Campuses to share ideas about mutual concerns
Anticipated Benefits • Shorter Work Order Lead Time • Improve Customer Satisfaction • Reduce stress & frustration of staff • Increase Facilities Operation Efficiency and Quality • Have the ability to follow a consistent Work Order process throughout the UW System
Resources & Time How to accomplish the Future State? • Get management approval and continued support to go ahead with the improvement plan • Value Stream Manager to keep the Campus CBO’s/Steering Team updated on progress • Time and resources to implement • Allow the team time to meet on a regular basis to: • implement the remaining actions • drive continual improvement • DELIVER THE FUTURE STATE
Thank You Questions?