DFM Process for Electronics Mmanufacturers

1. SMT Expert Fast placement programming intelligent software, pleasant work www.vayoinfo.com

2. Business risk of manual placement programming Who could commit correctness of each placement program？ One wrong polarity error could bring business risk of order cancel, discontinue cooperation with your Top 1 customer. The polarity/rotation/offset for each part should be confirmed for placement program; while it is inspected by eyes of the engineer/technician one by one.  More and more NPI per week due to shorted product replacement cycle; it could be several, couples, hundreds placement program to be prepared, and every PCBA contains hundreds and thousands components.  We are all human, not robot. Manual program approach — nobody could guarantee the correctness of each placement program.

3. Change from smart placement programming Past Yesterday Today Vayo customer solved this issue. They may still happen at your side. Above issues puzzles most of us. Ex.: Venture/Compal/Intel/AlphaEMS/… Vayo smart programming solution reduce your business risk!

4. Company introduction  Founded on Jan of 2005, headquarter in China/Shanghai;  Dedicates to intelligent NPI software to accelerate design to manufacturing;  Fully in-house development, owns copyrights and patents;  Product installed >20 countries and regions worldwide;  Strategy partnership with equipment and EDA provider: Keysight/ViTrox/TRI/Fuji/Panasonic/Altium… >10 years dedication on NPI technology brings up the world-class product.

5. Customer reference Vayo software products installed in >20 countries and regions world wide (China/USA/Mexico/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/Russia/India/Germany/UK/Romania/Spain/Taiwan/…) Telecom & network Automotive/ parts Energy/ Consumer Contract manufacturer Others Partner Computer Security/Medical

6. Customer Testimonials “Vayo tool is a very intuitive and user-friendly. You can match parts and pds visually and new pd can be created easily. Part Data Editor and Parts Verification ensure every location has correct part, size and orientation.” “We started with Vayo at year 2009 and has not been turning back since then. What differentiate Vayo from the rest is their willingness to listen to customer’s needs with fast respond.” “Vayo tool has been extremely useful for us in identifying assembly issues much ahead of the actual assembly process. This has drastically reduced holdups in the production line, increasing our productivity.” “From years of experience with DFT and CAD SW's, VayoPro-Test Expert is the best. It is fast, accurate and easy to use. Its DFT report is very comprehensible for our customers.” “We have been impressed with the product capabilities, their communication and commitment to supporting their products is truly world class.” “I was impressed by Vayo NPI tool, it is really world class solution in the industry!“ Kent Kim Vice President Murad Kurwa Senior Vice President Eddie Chang SMT engineer David Kim Atar Mittal General manager CHIA Kar Lin Head of Innovation Centre Test Development Manager “From the selection of Vayo solution on the year of 2007, we are able to support these data source whatever we receives what kind of data from new customer, and then quickly complete placement programming. ” ”by introducing Vayo‘s intelligent software tool it is now possible for operators to perform data conversion requiring little skill, while reducing the work time required to a fifth of what it was.” Mitsuo Imai General manager “ Accelerator allowed us to reduce a lot the quantity of mistakes in the projects and the time required for their preparation. “ “With VayoPro-Test Expert solution and great support of Vayo team, we could accelerate our product review for DFT (ICT/Boundary).” “The accelerator function could help us a lot on component placement orientation, we don't need to do mapping Gerber file and check placement orientation one by one any more.” “Communication is important for every filed, good conversation shall bring joyful experience, Vayo is such company we worked with!” Sergei Fedorov Product Director Mohamad Azlan Ahmad, GPEO-M PE, Tong Chang Tony Zhou CC Cho Production Associate Manager CEO, IPC board director Sr. Manufacturing Engineer

7. Core product: Intelligent NPI software for PCBA Reduce design & mfg cycle: 30%-70% Reduce quality defects: 30%+ Increase reliability: 30%+ Increase design and mfg efficiency: 40%+ Reduce design and mfg cost: 20% +      Intelligent DFx analysis DFM Expert & DRC+ PCB layout Eng., process Eng. NPI Eng. Process Eng., Industry Eng. Debug tech, others… Testing Eng. SMT programmer Document Expert SMT Expert/ Accelerator Other NPI sw Test Expert Fast placement programming, support Fuji, Panasonic, ASM, Juki, Yamaha… Board troubleshooting, Gerber conversion, assembly drawing, NPI team collaboration DFT/Testability, ICT/FP/AXI/AOI programming Work instruction document preparation * NPI：New Product Introduction

8. Program output Intelligent Accelerator Document generation  Job with PD (Flexa/SiplacePro/DGS/PT200) Job without PD (Juki, Yamaha, …)  Standard XY data Offline programming Intelligent assign part data (Flexa/SiplacePro/DGS/PT200) Intelligent correct rotation/polarity/centroid Feeder loading list Assembly drawing Recipe validation BOM import Correct rotation/polarity/centroid Intelligent panelization Intelligent capture mark Program conversion Support dynamic format BOM validation CAD .Vs. BOM CAD/Gerber source Fuji <─> Panasonic Yamaha <─> Siplace …… SMT Expert Support all CAD type Intelligent detection XY data + Gerber Fast placement programming

9. Support CAD/Gerber data source  Support all existing PCB CAD, intelligent detect file type CAD (File name) CAD (File name) No No 1 Accel (*.pcb) 14 Mentor (Neutral) 2 Cadence Allegro (*.val, *.cad) 15 DB++ (*.tgz) 3 Cadence Allegro (*.brd) 16 ODBxml (*.xml) 4 Cadence Allegro (*.fil,*.fim) 17 OrCAD (*.min 5 CR3000 (*.BSF, *.CCF, …) 18 ODBGateway (*.odb) 6 CR5000 (*.ftf, *.pcf) 19 PCAD (*.pdf) 7 Docica (*.docica) 20 PowerPCB/PADS (*.asc) 8 Fatf (*.asc) 21 Protel (*.pcb) 9 Gencad (*.cad, *.gen) 22 Protel3/Altium (*.pcbdoc) 10 Gencam (*.gcm) 23 TopCAD (*.txf) 11 HPLink (*.plk) 24 Unidat(*.uni) 12 HP_EGS (*.df) 25 Viscadif (*.paf) 13 IPC356 (*.ipc)  Fast programming with XY data + Gerber data source

10. Automatic BOM Import & Validation Support dynamic BOM content Excel, text  BOM .Vs. CAD Validation Mismatch parts quantity   Duplicate part number  In BOM not in CAD …  Minimize human interfere errors  BOM Comparison  Export Internal BOM Save >70% manipulation cycle

11. Offline correction for placement Offline correct rotation, polarity & centroid (manually); Reduce inline fine-tune cycle, increase machine utilization  

12. Machine Program/Recipe Output Intelligent capture CAD data, assist PD generation Part body Pitch Pin element Polarity … • • • • • Placement Output: PANASONIC, ASM/SIEMENS, FUJI, YAMAHA, JUKI, SAMSUNG, ... Standard XY coordinates data Output (PCB size, mark, parts name, position, angle, PN, shape, …)

13. Accelerator: Intelligent Part Data Assignment  Patent technology allow you to intelligently assign part data from existing PD library.  Intelligently extract data from CAD, generate new part data quickly. Efficiency improvement (Accelerator approach only support Fuji, Panasonic, ASM)

14. Accelerator: Intelligent correct mount center Accelerator Approach Traditional Approach ≠ CAD BOM Mount Angle Angle from CAD Machine Machine Design angle ≠ Mount angle Angle @ Angle @ CAD CAD Angle @ Angle @ PD Lib PD Lib Accelerator Mount Angle Machine Machine Output Mount Angle Long programming cycle Direct to Job Offline fine-tune Inline fine-tune Errors remains

15. Accelerator: Intelligent correct mount center  Intelligent correct part mount position  Automatic convert pin 1 CAD data Body Center Pin 1

16. Accelerator: NPI Efficiency Improvement  Huge improvement to SMT/placement programming Offline stage: improve >80%， Inline stage >50%   Stage Segment to Workflow Overall Cycle Time Stage Definition Programming Method 2. Parameter Preparation 1. Data source manipulation & input 3. Balancing & Optimization 4. Feeder list document 5. Inline fine-tune Shape data Center Align Package data Rotation /Polarity Other (Fid, panel, …) Offline Inline Offline Inline Automatic by placement Software As is Manual Manual Manual 120 ~ 480 min 40 ~ 180 min Manual Manual Manual Manual Manual Automatic by placement Software Manual, but less cycle Required Automatic (direct input) Automatic/Intelligent To be Automatic 20 ~ 60 min 20 ~ 50 min Save >80% cycle Save >50% cycle Cycle time reduction (offline & inline)

17. Assembly Drawing  Visible document for first article inspection  Easy to config (color, fonts, style)  Minutes to result, export to PDF format

18. Feeder Loading List  Configurable, Comprehensive  Excel or Ascii format  Customize to template with difference language Save >90% document making cycle, Minutes to result

19. Machine Program Conversion Fuji, Panasonic, ASM/Siplace, Yamaha, … Fuji, Panasonic, ASM/Siplace, Yamaha, … Save >70% line transfer cycle

20. Advanced Extension: Data Validation Headache: Program/recipe error caused by ECO change or manual fine-tune Solution: Compare CAD, BOM, SMT program or feeder list and generate professional comparison report. Validation Report Validation Report

21. SMT Expert Function & feature Cadence Allegro/OrCAD, Mentor/PowerPCB/Pads, Altium/Protel, Zuken CR3000/CR5000, ODB++, GenCAD, FATF … CAD Data source support Gerber BOM Validation Fast programming with XY data + Gerber data source Easy placement programming with SMT Expert! Powerful parser, support varies dynamic content Automatic validate the correctness of CAD/BOM Fiducial Mark Intelligent capture Fiducial mark Seamless transaction with placement part library (Flexa/SiplacePro/DGS/PT200), intelligent assign PD (PN match, shape match, graphic match, manual match), reuse existing part data, support new PD generation from the pad in CAD. Intelligent rotation/polarity correction (Flexa/SiplacePro/DGS/PT200) Intelligent generate panel based on CAD/Gerber, support manual panelization Fast program ming Link parts library Rotation correction Panelization With PD Support Flexa/SiplacePro/DGS/PT200 system Support Juki (HLC ), Yamaha (YGOS), Samsung (SSA, PDW), … Without PD Output XY data Coordinates, rotation, shape, mark, … Program conversion Document Import Flexa/SiplacePro/DGS/PT200/YGOS, export Flexa/SiplacePro/DGS/PT200/YGOS/PDW Other features Intelligent generate loading list & assembly drawing Intelligent patented technology, placement programming revolution!

22. Business Advantage Enhance support to more data source, enhance NPI capability;  Fast equipment program preparation, save NPI cycle; reduce inline fine-tune cycle  and increase equipment utilization; Automatic and simplify the process of program preparation, reduce human errors  and decrease the qualification level of people; Increase manufacturing capability, reduce cost. 

23. Thanks! intelligent software, pleasant work www.vayoinfo.com