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Aerospace Manufacturing Capabilities Briefing to Dr. Carl Chen

Over 20 Years in Aerospace. Aerospace Manufacturing Capabilities Briefing to Dr. Carl Chen. Company Overview. Company Overview. Metalcraft Technologies, Inc. is a fully integrated aerospace Manufacturing company.

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Aerospace Manufacturing Capabilities Briefing to Dr. Carl Chen

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  1. Over 20 Years in Aerospace Aerospace Manufacturing Capabilities Briefing to Dr. Carl Chen

  2. Company Overview

  3. Company Overview Metalcraft Technologies, Inc. is a fully integrated aerospace Manufacturing company. Providing aircraft parts, components and assemblies to the Aerospace Industry for over 21 years

  4. Cedar City, UT Building #2 - 156,000 sq ft on 14.5 acre site Facilities Total Sq. Ft 246,000 Employees 109 Cedar City, UT Corporate Office 90,000 sq. ft. on 26 acre site

  5. ERP System MTI employs Infor ERP Visual Manufacturing(VM)as our ERP system. VM is a single platform that controls all aspects of the manufacturing process including: • Quoting and Estimating • Purchase Requisitions • Purchase Orders • Electronic Data Interchange • eBusiness • Dimensional Inventory Tracking • Product Configuration • Materials Requirements Planning • Barcode Transaction System • Cost Accounting • Integrated Quality Management • Shop Floor Control • CAD Engineering Integration • Lean Scheduling

  6. 12 Engineers CATIA V5 UG NX-3 Functions Planning M/E Functions Tool Design Programming Raw CATIA Data Cause and Corrective Actions Analysis BOM Construction Engineering

  7. Quality System MTI Quality Policy Metalcraft Technologies, Inc. pursues customer satisfaction through continuous and permanent improvement with respect to Product Quality and On Time Delivery. It is our commitment to comply with requirements, reduce waste, prevent defects and improve product quality as we strive towards sustained growth and profitability. AS-9100

  8. Special Process NADCAP Approvals • Approved Processes • Chemical Processing • Chemical Conversion • Pre-Penetrant Etch • Anodize • Passivation • Alkaline Clean • Paint • Heat Treat of Aluminum • NDI - Dye Penetrant

  9. Manufacturing Capabilities • Anodize - Boric Sulfuric per MIL-A-8625 Type 1C and 8625 Type II • Penetrant Inspection - 5PTPCG06 • Pre-Penetrant Etch - 5PTPCG01 • Paint - MIL-F-18264 & 5PTPJG01

  10. Approved Quality Systems • AS 9100 • ISO 9002 • BQMS D6-82479

  11. Major component Assembly Major Assemblies 747 Floor Beams 757 Floor Beams 767 Floor Beams Aircraft Doors Cockpit Console Instrument Panel Throttle Quadrant F-16 Lower Access Door F-16 Forward Access Doors F-16 Precision Landing Gear Tooling Emivest Aft Fuselage Manufacturing CapabilitiesAssembly

  12. CapabilitiesForming • Skin Stretch Form • Extrusion Stretch Form • Hydro Form • Bladder Press • Break Form • Match Metal Die Forming • Hot Joggle

  13. CapabilitiesMachining Manufacturing Machining 3 Axis Machining 4 Axis Machining 5 Axis Machining NC Turning

  14. CapabilitiesHard Metals • Titanium • Stainless • Hot Form • Hot Size • Vacuum Furnace • Phosphate Fluoride • Alpha Case Removal

  15. CapabilitiesProcessing • Alodine • per MIL-C- 5541 • per MIL-C- 5719 • Anodize • Boric per MIL-C-5732 • Chromic per MIL-A-8625 • Acid Etch • Alpha Case • Pickle and Passivate • method 2 only

  16. Assembly Tool Design/Build Aircraft Floor Section Assembly Tool

  17. CapabilitiesAssemblies

  18. CapabilitiesAssemblies Light Business Jet Fuselage • 85,000 sq. foot assembly area • Minor Assembly • Hardware • Certified Ground Stud • Part to Part Bench Top

  19. CapabilitiesAssemblies Emivest Aerospace Aft Fuselage Assembly

  20. Summary • MTI is a vertically integrated manufacturing and assembly company. We support both US and European based customers. • Our strength lies in providing a “cradle to grave” solution for our airframe customers. • Please visit our website or contact us. www.metalcraft.net (435) 586-3871

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