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Immediate Communications Visual Management Automatic Data Collection Andons

Wireless Innovations for the Production Floor. VT 2000 System. Immediate Communications Visual Management Automatic Data Collection Andons

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Immediate Communications Visual Management Automatic Data Collection Andons

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  1. Wireless Innovations for the Production Floor VT 2000 System Immediate Communications Visual Management Automatic Data Collection Andons Real Time Performance Visibility Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  2. VT2000 SystemEliminate Production Loses Recover Production Lost Production Time • Minimizing Production Disruptions – Reduce Downtime • Identifying & Immediately Correcting Production Abnormalities • Instant Communications of Production Issues Visual Management • Performance Feedback to Line Operators • View Equipment or Production Station Status • View Line Status & Plant Status • Enterprise Status Identify Process Bottlenecks/ Areas for Improvement Automatically Capture Performance Data Significantly Improving the Accuracy /Timeliness/Consistency/Completeness of the Data Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  3. VersaCall’s Customer’s include … 1 Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  4. VT2000 SystemSupports All Manufacturing Environments Machine Centers Assembly Line Packaging Line Cell Manufacturing Process Flow Lines Production Lines Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  5. VersaCall Success Stories 8 Hours of Downtime Turned Into Productive Time – 1st Month Turning Downtime Into Productive Time Downtime Root Causes One Screen Provides Complete Line Visibility Efficient and Timely OEE Reports Improves Output 250 Calls 1st Week - 70% Related to Material Issues • Individual Assembly Line Status • Line Output • Takt Time Performance Actual vs. Target • Lost Production Time • Individual Work Zone Status Eliminated All Manual Data Collection – Immediate OEE Reports Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  6. CALL STATIONS EMAIL REASON CODE PAGERS DATA INPUT MODULE 2 WAY RADIOS OVERHEAD PA SOFTWARE SWITCHES PHONES PLC’S LIGHTS & HORNS SWITCH CONTACTS VT2000 System Overview System Repeater Wireless Powered System Receiver Input Module VT 2000 Std Control Unit SYSTEM INPUTS SYSTEM OUTPUTS OPERATOR INITIATED MACHINE INITIATED REAL-TIME SCREENS SMART PHONES, TABLETS & REPORTS Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  7. Output Modules 2 Andon Lights Sizes Up to 100MM Poles up to 10’ Wireless Horns Supports Up to 32 Different Tones 2 Way Radio Transceiver Supports Up to 8 Channels Vehicle Mounted Displays Wireless On- Site Paging Transmitter On-Site Pagers 2 Lines - Easy to Read Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  8. Communications Support Request Complete Andon Integrated Systems A New Dimension in Visual Communications for the Production Floor Fully Integrated Andon Systems From Input to Displays Input Modules Production Activity Status Plant Information Messages Production Schedule Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

  9. Visual Management Linking Communications & Visual Status Production Floor Operator / Cell / Equipment Performance Performance Visibility Line Performance Material Support Plant Performance Factory Floor Communication • Andons • Real Time Performance Screens • Visual Factory • Automated Data Capture • OEE

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