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BENCHMARKING WORKSHOP NTI OVERVIEW.

BENCHMARKING WORKSHOP NTI OVERVIEW. A National Tooling Initiative Programme. Presented by: Dirk van Dyk – CEO of the National Tooling Initiative – Intsimbi Programme – a multi - stakeholder intervention in the Tool, Die and Mould manufacturing (TDM) sector of SA.

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BENCHMARKING WORKSHOP NTI OVERVIEW.

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  1. BENCHMARKING WORKSHOP NTIOVERVIEW. A National Tooling Initiative Programme.

  2. Presented by: Dirk van Dyk – CEO of the National Tooling Initiative – Intsimbi Programme – a multi - stakeholder intervention in the Tool, Die and Mould manufacturing (TDM) sector of SA.

  3. The TDM Sector is represented by the Toolmaking Association of South Africa (TASA) and its implementation agency –National Tooling Initiative Programmes (NTIP). Intsimbi is the brand name and Governance Structure of the NTI Programme. The programme is a partnership between industry and government through the dti (IPAP2).

  4. INTSIMBI OBJECTIVES: The Rehabilitation and Growth of the South African- Tool, Die and Mould Making (TDM) industry as a key growth stimulator for Manufacturing and Technical Skills Development in the SADEC region.

  5. Skills Erosion & Job losses Critical shortage of Designers, Artisans, Engineers and Project Managers in sector. Radical changes in Skills Value Chain. Technology Stagnation Lack of recapitalization. Lack of focussed R&D. Loss of Capacity - Industry demand growing, SMME quantity declining Loss of Competitiveness ( China, India, EU) Absence of BBBEE transformation in TDM industry Increasing imports – decreasing exports TDM sector distress drivers.

  6. 1 Overview and Background • In the Southern African context “INTSIMBI” is the Xhosa word for : “METAL” • The TDM sector as a key support sector to manufacturing declined over the past 20 years in terms of its capacity, skills base, and technology status. Currently the local automotive and packaging industry demands from the local TDM supplier base has shrunk to below 20%. TDM demand for these key sectors currently exceed R6B per annum. Corporate Alignment, Ownership and Buy-In Conclusion

  7. 1.1 HISTORY OF PROGRAM. • INITIATED IN LATE 2004 BY: • The Toolmaking Association of SA (TASA) • The CSIR • The AIDC Corporate Alignment, Ownership and Buy-In Conclusion

  8. 1.2 DEVELOPMENT OF THE PROGRAM. • Planning Phase – June 2005 to April 2006. • FRIDGE study 2005/2006. • Government/Industry stakeholder approval April 2006. • Implementation start May 2006. Corporate Alignment, Ownership and Buy-In Conclusion

  9. TDM SECTOR SKILLS & EXPERTISE DEVELOPMENT SMME CAPACITY EXPANSION, BBBEE Structuring TDM SECTOR TECHNOLOGY RECAPITALIZATION COMPETITIVENESS IMPROVEMENT, EXPORT Development PPP GOVERNANCE STRUCTURE DEVELOPMENT MOBILIZATION, ALIGNMENT, CAPACITY BUILDING, COOPERATION DEVELOPMENT. Main INTSIMBI Programmes.

  10. NATIONAL AND PROVINCIAL STRUCTURES. Gauteng Structure Western Cape Structure INTSIMBI National Structure Title Limpopo Structure Kwazulu-Natal Structure Mpumalanga Structure Eastern Cape Structure

  11. NTI Business Structures. GOVERNANCE EXECUTION NTIP INTSIMBI Program Management structure MACC PROGRAM RTI’S

  12. Short term “quick-win” projects. Structure Development Skills Institutional Capacity Building Competitiveness improvement Benchmarking Medium Term projects. Skills Gap Projects Alignment projects (IAT, NFTN) Curriculum, Trainer development projects Cluster development COLE and COPE development within Clusters Long Term Projects. New Skills Value Chain Development Automotive Supplier development Projects (SDP) Packaging (SDP’s) Mining (SDP’s) SOE support with SDP’s. (PBMR, Eskom, Transnet, AMD) Recapitalization Projects in Progress.

  13. Regional Cluster formation. International Cluster Study – Portugal, China. National Information Project. Automotive TDM Intervention Project. Industry distress assistance development. Recapitalization Funding Instrument Development. Stakeholder Mobilization, Alignment, Capacity Building and Cooperation Extraction Program-MACC. SDP – UNIDO, ESKOM,SASOL,TRANSNET Localization of local Innovation Other Projects in Progress.

  14. Regional Cluster formation. 6 Regional TDM cluster structures incorporating Multiple stakeholder groupings formed: Western Cape Limpopo Gauteng KZN Mpumalanga EC (WIP) Progress to date.

  15. International linkage creation. ISTMA affiliation – Europe chapter University of Aachen - Germany Fraunhofer Institute – Germany MNSCU system – USA NIMS – USA HIRED – USA CIRP – Germany MANUFUTURE – EU UNIDO – SPX model integration Progress to date.

  16. Benchmarking. Model acquisition – Fraunhofer Germany Gauteng Pilot – Sept 2009 to Apr 2010 Full Implementation – May 2010 Unido benchmarking model integration Progress to date.

  17. Supplier Development Program. PBMR JV Project, Unido SPX Program Eskom – Unido SPX Program Transnet – Unido SPX Program Automotive – PP beneficiation – DTI Packaging - Plastics Progress to date.

  18. Speciality regional tooling“cluster” development. Glass Mould cluster - WC Plastics Auto component cluster - KZN Die-casting cluster – EC Design cluster Gauteng Automotive tooling cluster Gauteng Mining supplier park support cluster Limpopo. Progress to date.

  19. Localisation of Local Innovation. Ariva Stove - Gauteng Disposable medical syringe system - Gauteng Winch system - Limpopo Progress to date.

  20. Distress Management Assistance. Regional Assistance Scheme – SEDA partnership – WC. Duplicate system in : Gauteng Limpopo Mpumalanga EC KZN Progress to date.

  21. Skills Development Partnerships. IAT Re-Structuring - DST. FET college restructuring. Intsimbi Partnership – USA. GTZ Partnership – DOL,DOE,CIM. Technical School Partnership – Missouri School. Curriculum development . Pre-Apprenticeship programme – 7 sites. Competency based apprenticeship system-NIMS. Progress to date.

  22. The TDM Sector Skills System Solution Development Cycle. • Reproduce • Pilot sites • (MassProduction) • Customer • Needs Analysis • Specification. • Research • Concepts • Designs • Pilot Projects • Pilot Sites • Testing of • Solution • Set final: • Curricula • Qualifications • Standards • Documentation • Trainer • Process Control

  23. TDM Sector Specification for Skills Development. • Industry Driven • Sector Specific Approach (Industry aligned) • Competency Based (>Practical content focus) • Modular • Flexibility to Evolve • International Standards • Articulated into Continuous Education System • “Source, Adapt, Plug and Play” content • Public Private Partnerships

  24. The Importance of an Articulated Skills Value Chain Approach for optimum Job creation. Entry level positioning The “Employment Pull” Effect in the Manufacturing Sector.

  25. The TDM Sector Skills System Solution Model. Entry Level Skills

  26. Framework for Manufacturing Skills Value Chain Development. ENGINEER MASTER ARTISAN MODULAR TRAINING ARTISAN Competency based Apprenticeship APPRENTICE Pre – Apprenticeship Orientation Programme

  27. Skills Pilot Development. ENGINEERING SPECIALIZATION MODULES 2013 MASTER ARTISANSHIP SPECIALIZATION MODULES 2012 APPRENTICESHIP LEVEL 2 2011 LEVEL 1 PRE-APPRENTICESHIP PHASE 3 PHASE 2 2010 PHASE 1

  28. Skills requirements in future.

  29. Career Ladder Concept. Apprentice Artisan Master Artisan Continuous Education Engineer

  30. Entry Level Positioning of Students.

  31. University TDM SKILLS FRAMEWORK ENGINEER Engineering Degree/ Post Grad Qualification IAT International System Contents and Standards Engineering Diploma MASTER ARTISAN University of Technology New Apprentice Schools for Vocational Training Diploma ARTISAN FET College International System Contents and Standards Certificate APPRENTICE FET College, Tech School Pre – Apprenticeship Orientation Programme

  32. TDM - Centre of Learning Excellence (COLE) Model Vocational training Capacity creation Partner Institutions TDM CLUSTER APPRENTICE SKILLS CENTRE • Central Cluster Workshop for Practical Training • Central Employment-Apprentices • Rotation of Apprentices through partner Cpy’s Participating Cluster Cpy’s Contractually committed to X - Apprentices

  33. PILOT PARTNER INSTITUTIONS. • PILOT PROGRAMME AT 7 REGIONAL PARTNER INSTITUTIONS: • WC - NORTHLINK FET • EC - COEGA SKILLS CENTRE • KZN - UMGUNGUNDLOVU FET • GAU - EKHURHULENI EAST FET • LIM - LEPHALALE FET • MPU - MIDDELBURG NKANGALA FET • GAU - MISSOURI SECONDARY SCHOOL

  34. THE TDM POWERED PROGRAMME. Phase 1- Duration - 3 months Shop floor safety Engineering drawing reading Basic metrology Shop floor mathematics Occupational English Basic Computer skills Life Skills Phase 2- Duration - 3 months Basic hand skills Basic Machining – Milling, Turning Phase 3- Duration - 3 months Practical Industry based training

  35. TDM Skills Pipeline Capacity.

  36. PILOT PROGRAMME IMPLEMENTATION. • PILOT PROGRAM AT 7 REGIONAL PARTNER INSTITUTIONS: • PHASE 1 OF PILOT – INSTALL RE-ORIENTATION PROGRAMME – FEB 2010. • PHASE 2 OF PILOT – INSTALL APPRENTICESHIP CURRICULUM - JAN 2011. • PHASE 3 OF PILOT – INSTALL & ARTICULATE BALANCE OF CORE & SPECIALIZED COMPONENTS AT SELECT UT & UNIVERSITIES 2011 – 2014. • BENCHMARKING WITH INDUSTRY & INTERNATIONAL PARTNERS. • LOCALIZATION OF QUALIFICATIONS AND STANDARDS.

  37. ALIGNMENT WITH NATIONAL STRATEGY.

  38. OPEN DISCUSSIONS.

  39. THANK YOU !! The National Tooling Initiative – INTSIMBI PROGRAMME Wish to thank you for your participation in this discussion.

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