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INST 6150 Communication Instruction and the Learning Process. INTRODUCTION TO GEARS. GEARS. Transmit motion between shafts Gear types Spur gears – parallel shafts – most common Bevel gears – perpendicular shafts Worm gears - perpendicular overlapping shafts
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INST 6150Communication Instruction and the Learning Process INTRODUCTION TO GEARS
GEARS • Transmit motion between shafts • Gear types • Spur gears – parallel shafts – most common • Bevel gears – perpendicular shafts • Worm gears - perpendicular overlapping shafts • Rack and pinion gears – convert circular motion to linear motion
GEARS SPUR GEAR WORM GEAR BEVEL GEAR
GEAR TERMINOLOGY • DIAMETRAL PITCH = “P” = Tooth size = # teeth per inch of pitch diameter • PITCH DIAMETER = “D” = Design diameter of gear if it were a smooth wheel • NUMBER OF TEETH = “N” = Total number of teeth on any given gear. Must be a whole number. • CENTER DISTANCE(Center-to-Center Distance) = Distance between centers of two mating gears • GEAR RATIO = Ratio of number of teeth on one gear to number of teeth on the mating gear
OUTSIDE DIAMETER PITCH DIAMETER DIAMETRAL PITCH = TOOTH SIZE ROOT DIAMETER CENTERDISTANCE GEAR TERMINOLOGY
D2 TANGENT PITCH CIRCLES D1 D1 + D2 2 CENTER-TO-CENTER DISTANCE = CC DIST MATING SPUR GEARS COMPARE TOOTH SIZES
18 TEETH = ? TEETH 1 INCH 2.25” 18 TEETH 2.25 INCHES P = = DIAMETRAL PITCH NUMBER OF TEETH PER INCH OF PITCH DIAMETER EXAMPLE: Gear has 18 teeth and a pitch diameter of 2.25”. Diametral Pitch (tooth size) = 18 teeth/2.25” = 8 P = 8
NP D = THE GEAR DESIGN FORMULA (or N = DP, or P = N/D)
GEAR RATIO Ratio of number of teeth on one gear to number of teeth on the mating gear Ratio = 9/18, or 1/2 Ratio = 25/18
EXAMPLES A gear has 18 teeth (N) and a diametral pitch (P) of 8. What is its pitch diameter(D) ? 2.25” (2-1/4”) A gear has a pitch diameter (D) of 3.125” (3-1/8”) and a diametral pitch (P) of 8. How many teeth (N) does it have? 25 teeth Two mating gears have N = 30, P = 6, and N = 24, P = 6, respectively. What is the center distance? 4.50” (4-1/2”) Two mating gears have D = 3”, P = 7, and D = 5”, P = 7, respectively. What is the gear ratio? 21/35, or 3/5
THE END CREDITS An I WANT MY M.A.W.W. production Producer - Inverted-Bird Productions Director - Dave “Deadeye” Manning Technical Consultants - Don “The Wrench” Wilson Kent “Flame” Walker Special Effects - AustinWorks Inc. Copywrong 2005 All Wrongs Reserved