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Moving Armor Target (MAT) Track. Jacob Feist Cleon Stanley Thomas Hutton Sladana Lazic 03/30/2006. Agenda:. Project Scope Review of Initial Designs Review Final Design Assembly Problems and Solutions Final accomplishments. Project Scope. Portable and lightweight
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Moving Armor Target (MAT) Track Jacob Feist Cleon Stanley Thomas Hutton Sladana Lazic 03/30/2006
Agenda: • Project Scope • Review of Initial Designs • Review Final Design • Assembly • Problems and Solutions • Final accomplishments
Project Scope • Portable and lightweight • Use Commercial Off The Shelf (COTS) items • Interlocking parts that can be transported in a commercial truck • Reduced cost through reduced labor and maintaince • Mount on any soil base with minimum preparation
Review of Initial Designs Main Frame Design Elevation Design Base Design
Review of Initial Designs Insert Rail interlocking
Final Design • Final concept is a fusion of previous ideas. • Angled side supports are used to add stability to the design. • Crossbars are moved in order to adjust the height of the rails.
Final Concept: Primary Components Crossbar: Main Support:
Final Concept: Primary Components Side Arm: Breaking Support:
Assembly • Assemble the Main Base Supports • Assemble the Side Angled Supports
Assembly • Add Crossbars to the Main Base Supports • Add Side Angled Supports
Assembly • Connect the Main Rails to the Crossbars using the insert • Repeat the steps above and add to the first part
Assembly Final Assembled View
Calculations: Main Rail Weight: • Less that 150 lbs, the max weight as set by sponsor • 90 lbs should be easy to move and handle
Calculations: Main Rail Bending Stress: The total stress in the beam is less than the yield stress Gives a Factor of Safety of 2.4 This shows that the main rail will support the total weight of the test cart
Calculations: Main Rail Deflection: • Rail bends downward with most weight expected • Displacement approximately 1/8 inch • Some deflection expected, 1/8 inch small enough to be tolerated
Problems and Solutions • Design • Cost/Budget • Order stalled due to financial difficulties • Storage of material • Transportation of material • Machining • Assembly
Final Accomplishments • Easier assembly: Simple collar-pin design; minimum tools • Reduced assembly time: one section: ~5min 34sec full track: ~22hrs • Smaller assembly team: three people • Mobility: all part weigh less than 150 lbs • Height and terrain adjustable