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A utoliv S upplier D evelopment P rogramme ( ASDP ). Programme Overview Process Flow-Chart. Start Supplier Development . Consequence Decision. ASDP : Programme Overview. Programme preparation, and supplier diagnosis process. Track 1. Track 2. Track 3.
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Autoliv Supplier Development Programme(ASDP) Programme Overview Process Flow-Chart
Start Supplier Development Consequence Decision ASDP : Programme Overview Programme preparation, and supplier diagnosis process Track 1 Track 2 Track 3 Project-Management Development QM-System Development Manufacturing-System (APS) Development Progress Monitoring Process Supplier Development-Database (tbd) accessible also through the APP Start of Consequence Strategy Programme Termination Programme Continuation Programme Completion: Supplier Status and Consequence Definition Programme End
ASDP-Process-Flow-Chart (1/8) = Autoliv responsibility Start Supplier Development Surveys/Audits: 1. Development Process-Audit 2. AS2-QM-Process-Audit 3. APS-Survey (Note: Existing Audit/Survey-Reports may be used, if not older than 6 month.) = Joined responsibility, lead by Autoliv Programme introduction presentation to supplier = Supplier responsibility Survey/Audit forms Diagnosis Process Supplier survey reports All survey/audit results above acceptance levels ? YES Programme Completion A No Programme Termination Continuation of programme? Criteria: -Survey result evaluation -Autoliv commitment: Target-agreement signed ? -Supplier commitment: Target agreement signed ? No Definition and start of consequence strategy. YES Target-Agreement-Sign-Off by Autoliv and Supplier B SD = Supplier Development
ASDP-Process-Flow-Chart (2/8) = Autoliv responsibility B = Joined responsibility, lead by Autoliv = Supplier responsibility Priorization, sequence- and timing definition of SD-Tracks Start SD-Tracks and Monitoring Process according to overall SD-Road-Map. Track 1 Track 2 Track 3 Project-Management Development QM-System Development Manufacturin-System (APS) Development Progress Monitoring Process C1 C2 C3 C4 SD = Supplier Development
ASDP-Process-Flow-Chart (3/8) = Autoliv responsibility C1 = Joined responsibility, lead by Autoliv Track 1: Project-Management-System Development = Supplier responsibility Analysis of Development-Process- and PPAP-Audit and action plan definition(Supplier) Support request APDS / ASM Presentation and Training YES Autoliv`s support needed ? No PM-System and Standartd-Project-Plan Development. Review-Process Supplier specific PM-System-Instruction and Standard-Project-Plan PM-System and Standard-Project-Plan introduction. Supplier specific PM-System-Instruction and Standard-Project-Plan D Regular action plan update
ASDP- Process-Flow-Chart (4/8) = Autoliv responsibility C2 = Joined responsibility, lead by Autoliv Track 2: QM-System Development = Supplier responsibility Analysis of AS 2-QM-Process-Audit and action plan definition(Supplier) Does Supplier need further support or training ? YES Use of external consultancy company under supplier`s responsibility. No Corrective action implementation Regular action plan update D
ASDP- Process-Flow-Chart (5/8) C3 = Autoliv responsibility = Joined responsibility, lead by Autoliv Track 3: Manufacturin-System (APS) Development = Supplier responsibility Selection of APS axis/ disciplines to be developed APS-Survey-Radar-Diagramme Manufacturing-System (APS) Road-Map definition (e.g. supplier visit at Autoliv) Supplier APS-Workshop-Report Launch of APS worshop - set up and train the team on APS basis + appropriate tools - analysis of existing situation - definition indicators and targets - improvement action plan APS-Workshop-Guideline Supplier Action-Plan and it`s regular update D
ASDP- Process-Flow-Chart (6/8) = Autoliv responsibility C4 = Joined responsibility, lead by Autoliv Progress Monitoring Process = Supplier responsibility E Planning and execution of regular Follow-up-Meetings with supplier : a) presentation of SD-measurables b) supplier action plan progress reporting c) re-evaluation of diagnosis surveys and audit reports d) comparison with defined target level Monthly reporting on SD-measurables. ASDP-Status-Report-update Follow-up-Meeting-Report: ASDP-Review-Guideline Supplier Status a) Evaluation b) Documentation and c) Notification D SD = Supplier Development
ASDP- Process-Flow-Chart (7/8) = Autoliv responsibility = Joined responsibility, lead by Autoliv E D = Supplier responsibility Programme Continuation Programme Termination Definition and start of consequence strategy. Consequence Decision A Programme Completion: a) Supplier Status and Consequence Definition , Documentation and Notification b) Status-Certificate for Supplier F
ASDP- Process-Flow-Chart (8/8) = Autoliv responsibility = Joined responsibility, lead by Autoliv F = Supplier responsibility The Supplier continuous his internal system and tool deployment phase and implements a continuous improvement cycle. Supplier is transfered into regular purchasing and quality processes for continuous status review and confirmation/loss of status. Summary of achieved improvements on measurables. Lessons learned Programme End SD = Supplier Development