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Integrating MSMEs with Defence Manufacturing Value chain 14 May 2013 Cmde Mukesh Bhargava (Retd) Vice President Larsen & toubro Limited. Scope. Development of Defence Manufacturing Sector DPP amendments & New Defence Offset Guidelines Role of MSMEs in creating DIB
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Integrating MSMEs with Defence Manufacturing Value chain 14 May 2013 Cmde Mukesh Bhargava (Retd) Vice President Larsen & toubro Limited
Scope • Development of Defence Manufacturing Sector • DPP amendments & New Defence Offset Guidelines • Role of MSMEs in creating DIB • Role of MSMEs in Defence & Aerospace Sector • Role as Offset Partners to Indian Primes & OEMs • Scope for MSMEs in D&A Sector • Araes of concern for MSMEs
Development of Defence Sector • Defence Production as a reserved sector under Public Sector till 2001. • Private Sector essentially involved in supply of raw materials, semi-finished products, parts & components to Defence PSUs and Ordnance factories. • Major Weapons & Equipment deployed by Armed Forces were either Imported or built under ToT. • ToT brought in know-how but Know-why remained elusive. • India remained a top importer of D&A product > 70 % Imports • MoD plans to spend $120 Bn in next 5 yrs • ~ $ 84 Bn Opportunity for OEMs and ~ $ 20 bn+ for MSMEs • MoD seeking to improve domestic share from 30% to 70% • $84 Bn opportunity for Indian co. & ~ $70 Bn+ for MSMEs
DPP Amendments and New Offset Guidelines • Each DPP caters for the creation of SME Fund of Rs 100 Crs • Implementation of this fund should be given top priority • DOG 2012 directs Offset to be exercised thru: • Direct Purchase of goods & services • FDI in permitted industries • ToT • Transfer of equipment/means thru investment-in-kind • Benefits to MSME – Multiplier of 1.5 times for ToT • Banking of offsets now permitted up to 7 years • MSME Defined as per MSMED act, 2006: • Micro < 10L for services and < 25L for manufacturing • Small > 10L to 2Cr for services and > 25L to 5Cr for manufacturing • Medium > 2Cr to 5Cr for services and > 5Cr to 10Cr for manufacturing
Role of MSME in creating Defence Industrial Base • MSME comprise 90% of all biz. Segments, provides 50% employment, contributes to 40% exports, 50% output & 6% GDP • MSMEs closely work with OEMs & large companies as an integral part of supply chain as tier I and II partners • India emerging as significant destination for Global OEMs seeking D&E and Manufacturing outsourcing resources • MSMEs need to develop and offer niche technologies & products to OEM • Offer themselves as tier II Vendors to Indian Primes and OEMs for JVs/TAs • Offer greater flexibility, lower overhead costs, ability to learn & absorb key technologies, continuously innovate & leverage export potential
Role of MSMEs in Defence & Aerospace • ~ 6000 SMEs supply 20-25% of components & sub assemblies to DPSUs/OFs • Leverage Govt. policy of enhanced pvt sector role to integrate in their’s as well as OEMs Global supply chain • Leverage their strength of innovation, low economies of scale & innovation to help Indian DIB to attain elusive Self-Relaince • Leverage strength in IT and automotive industry to take Design, Engineer and manufacture defence & aerospace products • Aim to integrate global D&A into value chain thru OEMs and build relationships with global SMEs in niche technology areas • Leverage global shift from vertically integrated manufacturing to design and integration to our advantage using local strengths
Role of MSMEs in Defence & Aerospace Contd. • Move up the global D&A value chain thru innovation, creating IPs and adopt global Quality practices/processes to become globally competitive • Indian D&A sector needs rapid domain knowledge development. Need to form govt-industry-academia partnership with leading global tech institutes to upgrade, design and offer tailored courses for Indian D&A industry • Focus on building complementary activities and capacities, sharing common facilities thru creating of D&A clusters • MoD to focus on sectors of strategic importance and leave the non-strategic sector for Pvt. Sector participation. To enable planning of investments and supply chains by Pvt. Sector, MoD must involve industry during the planning project categorisation stage • Active encouragement of industry to participate in R&D thru financing by govt, due to the expensive nature of this R&D and it’s inherent uncertainties • Streamlining of licensing procedure for D&A industry to encourage MSMEs to enter this sector
Scope of MSMEs in D&A Sector • Aerospace: Sub systems, accessories, GSE and tooling • Naval systems/ sub system & accessories • Land systems/ sub systems and accessories • Capital goods • IT hardware and electronics • MRO • Casting, forging and sheet metal works, R&D • Software
Areas of Concerns for MSMEs • Technological base: expertise, reluctance of OEMs to part with high end tech, lack of access to IPs, legal issues. • Payment terms: Small capital base, low working capital, MoD payment terms unsuitable and a deterrent to enter D&A sector • Security Requirement: OEMs demanding detailed accounting procedures, IPs protection thru a detailed security setup • Tight Schedule: Defence production demands a tight delivery schedule making it difficult for SMEs to effect the supplies • Competitive Pricing: DPSUs have to also compete against imports thus they exercise price pressure on MSMEs • Certification Process: Process certification by the OEMs for international certification. MoD need to facilitate getting this
Areas of Concerns for MSMEs • Quality Issues: This cannot be compromised and demands zero defect. MSMEs are unable to provide the international quality with repeatability demanded by the OEMs • Funding Requirements: The capital intensive nature of the sector necessitates that Mod must facilitate funding of MSMEs. DPP caters for SME funds which should get operationalised ASAP. • Supply Chain of System Integrators: MSMEs would like get registered as Supply chain of RURs/System Integrators. An early RURs announcement would benefit MSMEs