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Factory Integration Dry Run Material 2009 ITRS Winter Meeting @HsinChu

Factory Integration Dry Run Material 2009 ITRS Winter Meeting @HsinChu. Shigeru KOBAYASHI Renesas Technology. Factory Integration Key Challenges (Near Term). Implement complex business models and rapidly changing product needs such as high mix and small lot manufacturing for SoC products

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Factory Integration Dry Run Material 2009 ITRS Winter Meeting @HsinChu

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  1. Factory IntegrationDry Run Material2009 ITRS Winter Meeting@HsinChu Shigeru KOBAYASHI Renesas Technology 2009 ITRS Winter Meeting: Factory Integration

  2. Factory Integration Key Challenges(Near Term) • Implement complex business models and rapidly changing product needs such as high mix and small lot manufacturing for SoC products • Productivity improvement in equipment utilization and variability reduction in product quality • Restructuring manufacturing chain and task-sharing scheme for maximize the manufacturing efficiency in 300 mm factory operation • Productivity waste management for comprehensive optimization in manufacturing efficiency • 450mm technology insertion 2009 ITRS Winter Meeting: Factory Integration

  3. FI roadmap calls for a significant productivity improvement of current technology Next Generation Factory NGF req embedded 300mm lot-based FO Inserted prior to 450mm so to avoid 450mm P as industry FI proposes Waste Reduction drive in ITRS In parallel with Si Scaling Encouragement through cross TWG activity Plan Waste Reduction as roadmap at each TWG Systematic productivity improvement Systematic waste reduction by systematic PDCA cycle execution as NGF enabler Proactive visualization FI set up 2 waste metrics 2010 and after More on waste reduction Seek for acceptance by other ITWGs and needed FO services Green Initiative implementation Need energy saving waste management metrics Systematic restructuring of Potential Solution 2009 Factory Integration Changes and Emphasis 2009 ITRS Winter Meeting: Factory Integration

  4. 38 active participants Contribution from industry consortia ISMI in NGF overall analysis JEITA NGF WG in systematic service requirements SEAJ in specific technology requirement analysis STRJ Acknowledgement • Masashi Omori • Michio Honma • Miki Furukawa • Mikio Otani • Naritoshi Tsuzuki • Nobuo Kanamori • Peter Csatary • Richard Oechsner • Richard Oechsner • Robert Write • Shigeru Kobayashi • Shigeru Suga • Shoichi Kodama • Shuji Yasunaga • Takayuki Nishimura • Takeshi Ikeda • Terry Francis • Tom Jefferson • Toshiya Hirai • Andreas Neuber • Brad Van Eck • Daihee Lee • Dan Stevens • Daniel Babbs • Dave Eggleston • Denis Fandel • Eric Englhardt • Gavin Rider • Gino Chrispieri • Gopal Rao • Hiromichi Tani • Hiroyuki Chuma • Junji Iwasaki • Kenichi Mukai • Kenjiro Nawa • Les Mashall • Makoto Yamamoto • Mani Janakiram 2009 ITRS Winter Meeting: Factory Integration

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