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CODAC, CIS and CSS Implementation Plan May 2009

CODAC, CIS and CSS Implementation Plan May 2009. Luigi Scibile On Behalf of the CODAC team (slides extracted and updated from the PMWG meeting 21-22 January 2009). Introduction. The implementation plan Some clarifications on terms and scope Integrated Product Team (IPT). Scope.

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CODAC, CIS and CSS Implementation Plan May 2009

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  1. CODAC, CIS and CSSImplementation PlanMay 2009 Luigi Scibile On Behalf of the CODAC team (slides extracted and updated from the PMWG meeting 21-22 January 2009)

  2. Introduction • The implementation plan • Some clarifications on terms and scope • Integrated Product Team (IPT)

  3. Scope • This plan covers • The design, implementation, installation, integration and commissioning of the Central Instrumentation & Control System (CODAC, CIS and CSS) • The definition, support, maintenance and enforcement of standards for and interfaces to Plant Systems Instrumentation & Control • This plan does NOT cover • The development, installation and commissioning of Plant Systems Instrumentation & Control • Any activities after First Plasma (operation, upgrades, decommissioning)

  4. Clarifications - Problem with the word CODAC The word “CODAC” is heavily overloaded and means different things in different contexts and for different people. Scope problem: whether CODAC means “central systems” or it includes plant systems and all ITER I&C in general. Scope problem: whether CODAC includes Safety and Interlocks or not. This leads to confusion in technical documents as well as in internal and external verbal communication. We need clear definition of terms.

  5. Definition of terms ITER Instrumentation & Control System Includes all hardware and software required to operate the ITER machine. Comprises Plant System I&C and Central I&C Systems. Central I&C Systems Include all hardware and software required to coordinate and orchestrate all Plant Systems I&C and provide the human machine interface. Comprise CODAC System, Central Interlock System and Central Safety System. Plant Systems I&C Includes all hardware and software required to control a Plant System stand-alone and autonomously.

  6. Central I&C Systems CODAC System Central Safety Central Interlock System System Plant Systems I&C ITER I&C System

  7. Plan objectives • We need a good description of required work and deliverables • We need a schedule, up to first plasma, linked to milestones in the Integrated Project Schedule • We need required staff profile in time and skills • We need to identify required contracts and when they are needed taking into account tendering time • We need an accurate cost estimate

  8. Strategy • Divide the required Central I&C work in major tasks • Identify deliverables (as defined in Product Breakdown Structure) for each major task • Identify required deliverables to meet key milestones as defined in the Integrated Project Schedule • Identify required resources, both capital costs (contracts) and IO staff • Assign staff (existing and new) to tasks with clear objectives and responsibilities

  9. Key Milestones and Major Tasks IPS v2.2, May 16, 2008 01/2012: Start factory test 07/2013: Start installation control infrastructure 11/2013: Start commission cooling water heat rejection system (first Plant System) 06/2014: Control building ready 10/2015: Completion of tokamak basic assembly 06/2017: Start integrated commissioning 01/2018: Final integrated tokamak commissioning 07/2018: ITER First Plasma Major Tasks Task 1 – CODAC Core Systems Task 2 – Interface Plant Systems I&C Task 3 – Network Infrastructure Task 4 – CODAC Servers Task 5 – Central Interlock System Task 6 – CODAC Application Systems Task 7 – Central Safety System Task 8 – Control Room Task 9 – Integration and Verification Task 10 – Commissioning

  10. Task 1: CODAC Core Systems CODAC Core Systems comprise the hardware and software required to interface and test Plant System I&C. HW platforms: Plant System Host and Mini CODAC SW: Communication middleware, PS self description schemas and tools, SCADA functionality; logging, alarming, error handling, reporting, configuration, database and HMI. Supply and delivery of Plant Systems Hosts and High Performance Networks interfaces Deliverables 45-03-SP – Slow control PSH 45-07-PS – Generic PS software 45-03-FP – Fast control PSH 45-07-EL – Error and trace logging 45-04-MC – Mini CODAC 45-07-AH – Alarm handling 45-04-SM – Plant simulator 45-07-LD – Live database 45-06-PS – PSH OS 45-07-VB – Visualization builder 45-06-SS – Server OS 45-07-RG – Report generator 45-07-CM – Communication. Middleware 45-10-SD – PS self description Schedule IPS constrain: Factory Acceptance Test to commence 01/2012 Yearly releases to start 12/2009 Resources To be disclosed after consolidation

  11. Task 2: Interface Plant Systems I&C Define, support and enforce Plant Systems I&C standards. Interface closely with and review PS I&C development. Regular releases of Plant Control Design Handbook and supporting documents. Active participation in SRD, S-ICD, DDD, PA and design reviews. Follow closely the design, manufacture and testing of Plant Systems I&C. Active participation in Factory Acceptance Tests and Site Acceptance Tests. Deliverables 45-10-SC – Catalogue of standard components 45-12-PS – Programming Standards 45-12-NL – Naming and labeling 45-12-VA – S/W versioning and Archive Plant Control Design Handbook Plant System Profile Database Review Reports Schedule IPS constrain: Links to Detailed Procurement Arrangement schedule. Yearly releases of PCDH linked to Core Systems releases Resources To be disclosed after consolidation

  12. Task 3: Network Infrastructure The Network Infrastructure comprises site cabling, hutches, switches and other equipments in network hutch cubicles. Networks to be designed including technology and transport media. Coordination with PO/CCS to reserve volume for hutches as well as cable trenches. Large procurement and installation contract. Installation requires close coordination with CCS and SSEPN (power cable installation) Deliverables 45-02-ON – Plant Operation Network (PON) 45-02-EN – Event Handling Network (EDH) 45-02-TN – Time Communication Network (TCN) 45-02-AN – Audio Video Network (AVN) 45-02-SN – Synchronous Databus Network (SDN) 45-05-BI – Technical building infrastructure Schedule IPS constrain: Start installation of control infrastructure 07/2013 Internal milestones: Network design completed 01/2011, Network infrastructure completed (12/2014) Resources To be disclosed after consolidation

  13. Task 4: CODAC Servers CODAC Servers comprise all computers installed in the computer and control rooms in the control building. Definition and procurement. Due to the long timeline and fast technology evolution for this type of equipment it is foreseen that CODAC Servers will be updated before First Plasma. Deliverables 45-01-FS – File Servers 45-01-PS – PS Support Server 45-01-DS – DB Servers & Storage 45-01-FC – Fast Feedback Controller 45-01-AS – Application Servers 45-01-WS – Work Stations Schedule IPS constrain: Control building ready 06/2014 Internal milestones: Start definition of servers (06/2012), MCR operational (06/2015), Start upgrading servers (06/2017) Resources To be disclosed after consolidation

  14. Task 5: Central Interlock System The Central Interlock System comprises the hardware and software to implement inter Plant Systems interlocks. Provides, together with local Plant System Interlock System, the machine protection system. Definition, design, implementation, procurement, installation and commissioning of CIS. Aim is to have CIS installed at the time of first Plant System arrival. Deliverables 46-01-EA – Events & Action 46-02-MC – Operation Control Room 46-01-MO – Monitoring 46-02-EX – Physics Control Room 46-01-NW – Network 46-02-BC – Back-up Control Room 46-02-BL – Building (PBS 46 is under re-consideration) Schedule IPS constrain: Start commission cooling water heat rejection system 11/2013. Central Interlock System to be released yearly starting 07/2013 Resources To be disclosed after consolidation

  15. Task 6: CODAC Application Systems CODAC Application Systems comprise all software running on the CODAC Servers. Functionality comprises everything required to integrate all Plant Systems and to operate ITER. Reuse middleware and frameworks delivered from CODAC Core Systems. Deliverables 45-08-OG – Operation Request Gateway 45-10-OC – Operation Configuration 45-08-VA – Visualization Applications 45-10-CL – Configuration and Location DB 45-08-PC – Plasma Feedback Control 45-10-BT – System Deployment Tool 45-08-SS – Supervision System 45-11-DT – Diagnostic Tools 45-08-SM – Schedule Management 45-11-MT – Maintenance Tools 45-08-PS – PS Specific Applications 45-11-NT – Network Monitoring Tools 45-09-DA – Data Archiving 45-11-RT – Regression Testing Tools 45-09-DR – Data Retrieval 45-11-ST – Plant Simulator Tools 45-10-CC – CODAC Configuration Schedule IPS constrain: Start commission cooling water heat rejection system 11/2013. Internal Milestones: CODAC and CIS Integration Phase 1 (07/2013), MCR Operational (01/2015) CODAC Application System to be released yearly starting 12/2012 Resources To be disclosed after consolidation

  16. Task 7: Central Safety System The Central Safety System comprises the hardware and software to implement safety monitoring and functions Central safety monitoring available at the time of first Plant System arrival. Central safety functions will be added later. Deliverables 48-01-EA – Central Safety Events & Action 48-02-XX – Fire Safety System 48-01-MO – Central Safety Monitoring 48-04-BL – Buildings 48-01-NW – Central Safety Network 48-04-MC – Operation Control Room 48-02-EA – Central Access Control Events & Actions 48-04-EX – Physics Control Room 48-02-MO – Central Access Control Monitoring 48-04-BC – Back-up Control Room 48-02-NW – Central Access Control Network (PBS 48 is under re-consideration) Schedule IPS constrain: Start integrated commissioning 07/2017. Internal Milestone: CODAC, CIS and CSS ready (01/2017) Central Interlock System to be released yearly starting 07/2014 (monitoring) and 12/2016 functions Resources To be disclosed after consolidation

  17. Task 8: Control Room Control Room comprises MCR and ECR in the control building with equipments required to operate ITER Definition and procurement of equipments in Main Control Room (MCR) and Experimental Control Room (ECR). Equipments comprise screens, input devices, large screens, cabling and furniture. Coordination with PO/CCS to define volume, false floors, penetrations, cooling etc. Deliverables 45-01-CI – Control Room Infrastructure Schedule IPS constrain: Control building ready 06/2014 Internal milestones: MCR operational (01/2015) Resources To be disclosed after consolidation

  18. Task 9: Integration and Verification Final Integration and Verification of CODAC, CIS and CSS. Support ITER integration activities. It is important to separate development and integration. Integration has a different role and shall be carried out by a different team. Integration team received the system from development team and hand it over to commissioning team at completion. Deliverables PBS 45 – CODAC PBS 46 – Central Interlock System PBS 48 – Central Safety System Schedule IPS constrain: Start integrated commissioning 06/2017, Final integrated tokamak commissioning 01/2018 Internal milestones: CODAC, CIS and CSS ready (01/2017) Resources To be disclosed after consolidation

  19. Task 10: Commissioning Commissioning of CODAC, CIS and CSS. Verification of all functional and non-functional requirements. It is important to separate integration and commissioning. Commissioning has a different role and shall be carried out by a different team. Commissioning team received the system from integration team and hand it over to operation team at completion. Deliverables PBS 45 – CODAC PBS 46 – Central Interlock System PBS 48 – Central Safety System Schedule IPS constrain: Final integrated tokamak commissioning 01/2018, First Plasma 07/2018 Resources To be disclosed after consolidation

  20. Tentative Schedule

  21. Tentative Schedule IPS: Start factory test

  22. Tentative Schedule Internal milestone: Network infrastructure completed Internal milestone: Network design completed IPS: control building ready IPS: start commissioning

  23. Tentative Cost – Not consolidated Internal resources (IO staff) Capital cost (contracts, external staff)

  24. CODAC, CIS and CSS contracts and tasks – Jan 2009

  25. 4. What is “I&C IPT”?

  26. Integrated Product Teams • A tool to allow better management between the various participating partners (IO, DA and contractors). • Instrumentation and Control (I&C) IPT is being setup, because: • There is indispensable need for standardizing all I&C • There is indispensable need for successful integration of Plant Systems I&C into Central I&C Systems • There is indispensable need for an integrated design of Plant Systems I&C and Central I&C Systems • A single I&C IPT must cover all aspects of I&C design in Central I&C Systems and Plant Systems I&C. • There is indispensable need that this I&C IPT is centrally coordinated from IO to guarantee its compatibility with CODAC System, Central Interlock System and Central Safety Systems.

  27. Instrumentation & Control IPT Mission Statement Ensure all ITER Plant Systems Instrumentation & Control are designed, implemented and integrated such that ITER can be operated as a fully integrated system. Use standards (Plant Control Design Handbook, PCDH) • Strategy • Create groups of Plant Systems and prioritize • Each group has multiple teams • Each team has 5-10 (not more!!!) members • Team leader is IO I&C staff • Team members provide links to • Plant System process • Domestic Agencies I&C • Suppliers (industry / institutes)

  28. Instrumentation & Control IPT 10 Plant Systems Group 27 PBS 165 Plant System I&C  Staged implementation! What is most urgent?

  29. Instrumentation & Control IPT

  30. Instrumentation & Control IPT Coordination between Plant Systems I&C • STANDARDS • (PCDH) • Development lifecycle with deliverables • Components (hardware and software) • Interfaces Coordination between DA and IO I&C Coordination between Plant System I&C and Industry Coordination between Plant System I&C and Process

  31. Conclusion • We have started developing an implementation plan for CODAC, Central Interlock System and Central Safety System • This plan is being consolidated and it will be distributed via the PMWG • This plan will need to be re-aligned should there be any new releases of the Integrated Project Schedule • The I&C IPT will allow a better integration of the different systems and people contributing to the implementation of the ITER Instrumentation and Control.

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