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Update on ISO 17078 Standards

Update on ISO 17078 Standards. Wayne Mabry Coordinator - Gas Lift Manufacturing Leader of ISO Task Group 17078. Objectives. Review situation of ISO 17078.1 Side Pocket Mandrels Specification Review situation of ISO 17078.2 Flow control devices Review situation of ISO 17078.3

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Update on ISO 17078 Standards

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  1. Update on ISO 17078 Standards Wayne Mabry Coordinator - Gas Lift Manufacturing Leader of ISO Task Group 17078

  2. Objectives • Review situation of ISO 17078.1 • Side Pocket Mandrels Specification • Review situation of ISO 17078.2 • Flow control devices • Review situation of ISO 17078.3 • Latches and KOT Specification • Time Line

  3. ISO 17078-1 ISO/WD 17078‑1 Petroleum and Natural Gas Industries  Down hole equipment  Part 1: Side Pocket Mandrels Violators may be prosecuted.

  4. Environmental service grades Characteristics Grade El -- Standard service Non-sour service Grade E2 -- Stress corrosion cracking service H2S (sour) service1 Grade E3 -- CO2 service CO2 service2 Grade E4 -- Special service Special service requirements defined by the user/purchaser Environmental Service Grade Environmental service grades Table A-1 ____________________ 1Per NACE MR-01-75 2There are no published international standards for CO2 service. Each individual situation shall be evaluated on a case-by-case basis.

  5. Design Verification Grade Table B-1 D1 D2 D3 Documentation Hist. Record Required Required See B.1 -- 1 See B.2 -- 1 See B.3 – 1 Design review (burst, Required Required Required collapse, tolerance) See B.1 -- 2 See B.2 -- 2 See B.3 – 2 Burst & collapse pressure Not required Burst & collapse Not required test to destruction @ See B.1 -- 3 See B.2 -- 3 See B.3 – 3 ambient temperature Pressure testing @ rated Required Required Required temperature See B.1 -- 4 See B.2 -- 4 See B.3 – 4 Internal pressure cycles Not required 10 cycles 10 cycles See B.1 -- 5 See B.2 -- 5 See B.3 – 5 Finite element analysis / Not required Not required Burst & collapse strain gauge See B.1 – 6 See B.2 -- 6 See B.3 – 6 Flow control – install/pull @ 12 o'clock @ 12,3,6 o'clock @ 12,3,6 o'clock with kick-over tool See B.1 -- 7 See B.2 -- 7 See B.3 – 7 Slick line operational test Not required Not required Required with kick-over tool See B.1 -- 8 See B.2 -- 8 See B.4 - 8

  6. Product Validation Grade Table C-1 V1 V2 V3 Internal pressure test 100% 100% 100% See C.1 -- 1 See C.2 -- 1 See C.3 -- 1 External pressure test 0% 5% 100% See C.1 -- 2 See C.2 -- 2 See C.2 -- 2 Internal diameter drift test 100% 100% 100% See C.1 -- 3 See C.2 -- 3 See C.2 -- 3 External diameter drift test 100% 100% 100% See C.1 -- 4 See C.2 -- 4 See C.2 -- 4 Installation/removal method – 0% 5% 100% kick-over tool See C.1 -- 5 See C.2 -- 5 See C.2 -- 5

  7. Quality Control Grade Table D-1 Q1 Q2 Q3 Hardness testing 100% 100% 100% See D.1 -- 1 See D.2 -- 1 See D.3 -- 1 Non-destructive examination Not required 5% 100% See D.1 -- 2 See D.2 -- 2 See D.3 -- 2 For Q2, select one preferred method from the four listed methods of non-destructive testing. For Q3, radiographic examination is required. Surface magnetic particle examination. Liquid penetrant examination. Radiographic examination. Ultrasonic examination. Documentation 100% coc 100% coc plus 100% coc plus See D.1 -- 3 See D.2 -- 3 See D.3 -- 3

  8. ISO 17078-2 ISO/WD 17078‑2 Petroleum and Natural Gas Industries Down hole equipment Part 2: Flow control devices Violators may be prosecuted.

  9. Environmental service grades Characteristics Grade El -- Standard service Non-sour service Grade E2 -- Stress corrosion cracking service H2S (sour) service1 Grade E3 -- CO2 service CO2 service2 Grade E4 -- Special service Special service requirements defined by the user/purchaser Environmental Service Grade Environmentalservice grades Table A-1 ____________________ 1Per NACE MR-01-75 2There are no published international standards for CO2 service. Each individual situation shall be evaluated on a case-by-case basis.

  10. Design Verification Tests

  11. Design Verification Tests

  12. ISO 17078.3 ISO/WD 17078‑3 Petroleum and Natural Gas Industries Down hole equipment Part 3: Latches and KOT’s Violators may be prosecuted.

  13. ISO 17078-3

  14. ISO Gas-Lift Standard Meeting Schedule Time Line 1998 1999 2000 2001 2002 2003 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1920 • Meeting Topics to be Addressed • No. Location Date Host General 17078.1 17078.2 17078.1 • 1Houston, TX 02/05/98 Camco Organize ISO Gas-Lift Committee • 2 Houston, TX 05/04/98 Camco Draft Outline for ISO Gas-Lift Standard Document • 3 Houston, TX 05/10/99 Shell Review Plan for ISO Gas-Lift Documents • 4 Houston, TX 11/15/99 Shell Review Plan for ISO Gas-Lift Documents • 5 Houston, TX 03/01/00 Shell Review Plan for ISO Gas-Lift Documents • 6 Houston, TX 05/02/00 Shell Review Plan for ISO Gas-Lift Documents • 7 Atlanta, GA 07/25/00 Decker Tech Review ISO 17078.1 Clauses 3 - 5 • 8 Dallas, TX 10/06/00 Decker Tech Review ISO 17078.1Clauses 6 & 7 • 9 Houston, TX 02/08-09/01 Weatherford Review Entire ISO 17078.1 • Houston, TX 05/22-24/01 Schlumberger Complete (Almost) ISO 17078.1, Begin Work on ISO 17078.2 • Houston, TX 07/18/01 Chevron Complete 1st Draft of ISO 17078.1 for WG #4 Review • Austin, TX 09/04/01 OAC Prepare 1st Draft of ISO 17078.1 for Delivery to WG #4 • Austin, TX 10/08-09/01 Univ. of Texas Review 1st Draft of ISO 17078.2 • 14 Aberdeen, UK 11/14-15/01 Shell EXPRO Continue Review of ISO 17078.2 • 15 Houston, TX 2/07-08/02 Prod. Assoc. Continue Review of ISO 17078.2 , Address WG #4 Comments on 17078.1 • 16 Houston, TX 5/09-10/02 BPComplete 1st Draft of ISO 17078.2 for WG #4 Review, Review ISO 17078.3 • 17 San Antonio, TX 10/03-04/02 SwRI Continue Review of ISO 17078.3 • 18 Houston, TX TBD TBD • 19 Houston, TX TBD TBD • 20 TBD TBD TBD Blue Completed Rust Scheduled Black To Be Scheduled

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