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FIELD PERIOD ASSY Aug 13, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r2.ppt. AGENDA. Assembly Procedure 10 min Fixtures Required 05 min Fixture Concepts 20 min Field Period Assy Area Work Plan 10 min Questions 10 min. Assembly Procedure.
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FIELD PERIOD ASSY Aug 13, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r2.ppt
AGENDA • Assembly Procedure 10 min • Fixtures Required 05 min • Fixture Concepts 20 min • Field Period Assy Area • Work Plan 10 min • Questions 10 min
Assembly Procedure • Prepare Field Period assembly area • Includes any initial fixture or area setup required prior to starting the assy activities • Receive, Inspect and Prepare VV • Receive and inspect vacuum vessel segment • Attach diagnostics, cooling tubes & insulation to VV period • Mount Vacuum vessel to assy Fixture • Install diagnostics (approx. 30) • Install cooling tubes • Install insulation • Sub-assembly of Modular Coils • Task involves the mounting and aligning of (3) modular coils to form a coil set [M1, M2, M3].
Assembly Procedure cont’d • Sub-assembly of TF Coils • Task involves assembling together (3) TF coils and structure to form a TF coil set • Assemble Modular Coils to Field Period Assembly • Assemble and align right side modular coils to vacuum vessel • Assemble and align left side modular coils to vacuum vessel • Assemble TF Coils to Field Period Assembly • Assemble and align right side TF coils over shell • Assemble and align left side TF coils over shell • Position and Weld Port Assemblies • Eight ports will be welded to the vacuum vessel
Assembly Procedure cont’d • Assemble Trim Coils to Field Period Assembly • Install [3] Upper coils • Install [2] Mid coils • Install [3] Lower coils Add cooling lines Shipping position Assembly position
FIXTURES REQUIRED • Fixture to orient vv from shipping position ? • Fixture for supporting VV Dave Conner • Fixture for assembly of M1, M2, and M3 coils Dave Conner • Fixture for assy of mod coils to Field Period Assy Dave Conner • Fixture for assy TF coils together Tom Brown • Fixture to assy TF coil set to Field Period Assy Dave Conner • Fixture for welding ports to vv Dave Conner
Mod Coil to Field Period Assembly Fixture Concepts Cost: 200P $47,350 250P $52500
Questions • Where will the Field Period Assy be performed? • What is the capacity of the crane? • What is the hook height? • How much area will be available? • What concepts are existing that you would like us to incorporate? • Manual or Automatic fixtures? • Floor loading? Concrete?