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FIELD PERIOD ASSY Aug 13, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r2

FIELD PERIOD ASSY Aug 13, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r2.ppt. AGENDA. Assembly Procedure 10 min Fixtures Required 05 min Fixture Concepts 20 min Field Period Assy Area Work Plan 10 min Questions 10 min. Assembly Procedure.

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FIELD PERIOD ASSY Aug 13, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r2

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  1. FIELD PERIOD ASSY Aug 13, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r2.ppt

  2. AGENDA • Assembly Procedure 10 min • Fixtures Required 05 min • Fixture Concepts 20 min • Field Period Assy Area • Work Plan 10 min • Questions 10 min

  3. Assembly Procedure • Prepare Field Period assembly area • Includes any initial fixture or area setup required prior to starting the assy activities • Receive, Inspect and Prepare VV • Receive and inspect vacuum vessel segment • Attach diagnostics, cooling tubes & insulation to VV period • Mount Vacuum vessel to assy Fixture • Install diagnostics (approx. 30) • Install cooling tubes • Install insulation • Sub-assembly of Modular Coils • Task involves the mounting and aligning of (3) modular coils to form a coil set [M1, M2, M3].

  4. Assembly Procedure cont’d • Sub-assembly of TF Coils • Task involves assembling together (3) TF coils and structure to form a TF coil set • Assemble Modular Coils to Field Period Assembly • Assemble and align right side modular coils to vacuum vessel • Assemble and align left side modular coils to vacuum vessel • Assemble TF Coils to Field Period Assembly • Assemble and align right side TF coils over shell • Assemble and align left side TF coils over shell • Position and Weld Port Assemblies • Eight ports will be welded to the vacuum vessel

  5. Assembly Procedure cont’d • Assemble Trim Coils to Field Period Assembly • Install [3] Upper coils • Install [2] Mid coils • Install [3] Lower coils Add cooling lines Shipping position Assembly position

  6. FIXTURES REQUIRED • Fixture to orient vv from shipping position ? • Fixture for supporting VV Dave Conner • Fixture for assembly of M1, M2, and M3 coils Dave Conner • Fixture for assy of mod coils to Field Period Assy Dave Conner • Fixture for assy TF coils together Tom Brown • Fixture to assy TF coil set to Field Period Assy Dave Conner • Fixture for welding ports to vv Dave Conner

  7. Mod Coil to Field Period Assembly Fixture Concepts

  8. Mod Coil to Field Period Assembly Fixture Concepts

  9. Mod Coil to Field Period Assembly Fixture Concepts

  10. Mod Coil to Field Period Assembly Fixture Concepts

  11. Mod Coil to Field Period Assembly Fixture Concepts

  12. Mod Coil to Field Period Assembly Fixture Concepts

  13. Mod Coil to Field Period Assembly Fixture Concepts Cost: 200P $47,350 250P $52500

  14. Work Plan

  15. Field Period Assy Area

  16. Questions • Where will the Field Period Assy be performed? • What is the capacity of the crane? • What is the hook height? • How much area will be available? • What concepts are existing that you would like us to incorporate? • Manual or Automatic fixtures? • Floor loading? Concrete?

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