FIELD PERIOD ASSY Aug 25, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r4

1. FIELD PERIOD ASSY Aug 25, 2003 M. Cole and FPA Team 20030811-Field-Period_Assy-r4.ppt FPA Team: Tom Brown, Art Brooks, Jim Chrzanowski, Dave Conner, Tom Meighan, Bob Parsells, Erick Perry, Steve Raftopoulos, Al Williams, Mike Viola

2. AGENDA • Assembly Procedure 5 min Updated • Fixtures Required 1 min Updated • Fixture Concepts 30 min Updated • Field Period Assy Area No Chg • Work Plan 5 min Updated • Questions 5 min Updated • CG dwgs 5 min Updated

3. Assembly Procedure • Prepare Field Period assembly area • Includes any initial fixture or area setup required prior to starting the assy activities • Can someone at Princeton volunteer to write a paragraph or two saying what activities are planned? Is the planning for this area under a higher wbs? Jim C. Write an ICD? • Receive, Inspect and Prepare VV • Receive and inspect vacuum vessel segment - Can someone at Princeton volunteer to write a paragraph or two saying what activities are planned? Mike Viola. • Attach diagnostics, cooling tubes & insulation to VV period • Mount Vacuum vessel to assy Fixture • Install diagnostics (approx. 30 132/period) TBD • Install cooling tubes • Install insulation • Sub-assembly of Modular Coils • Task involves the mounting and aligning of (3) modular coils to form a coil set [M1, M2, M3].

4. Assembly Procedure cont’d • Sub-assembly of TF Coils • Task involves assembling together (3) TF coils and structure to form a TF coil set • Look at assy fixtures to determine if the coils can be assembled as shown? • Assemble Modular Coils to Field Period Assembly • Assemble and align right side modular coils to vacuum vessel • Assemble and align left side modular coils to vacuum vessel • Assemble TF Coils to Field Period Assembly • Assemble and align right side TF coils over shell • Assemble and align left side TF coils over shell • Tom Brown – status? • Position and Weld Port Assemblies • Eight ports will be welded to the vacuum vessel

5. Assembly Procedure cont’d • Assemble Trim Coils to Field Period Assembly • Install [3] Upper coils • Install [2] Mid coils • Install [3] Lower coils Add cooling lines Shipping position Assembly position

6. FIXTURES REQUIRED • Fixture to orient vv from shipping position Assuming no fixture will be required. This operation will be performed with an overhead crane. Procedure – lifting points required? • Fixture for supporting VV Dave Conner • Fixture for assembly of M1, M2, and M3 coils Dave Conner • Fixture for assy of mod coils to Field Period Assy Dave Conner • Fixture for assy TF coils together Tom Brown • Fixture to assy TF coil set to Field Period Assy Dave Conner • Fixture for welding ports to vv Dave Conner

19. Work Plan

20. Field Period Assy Area

21. Questions • What is the capacity of the crane? - ? 110 ton big hook 25 ton small hook micro control • What is the hook height? - ? 42’ main hook motorized rotation small hook freely rotates height 42 ft plus • What concepts are existing that you would like us to incorporate? - ? Gross look at assy detail for planning logistics when we need crane etc. • Floor loading? Concrete? – ? 3500 psf lots of penetrations need to put fixtures on a plate or rail. • What is the best way to reserve the conf room at Princeton?