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Ganda ERP Project (CFC Project Committee ). 30 May 2013. T IPTOP I mplementation M ethodology. P. D. C. A. 1.Project Committee. 成立專案委員會. 2.Kick-off Meeting. 宣示大會. 3.Survey and Diagnosis. 企業現況評估與分析. 4.Application Training. 軟體標準功能教育訓練. 5.Operation Training. 軟體標準流程操作練習.
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Ganda ERP Project(CFC Project Committee) 30 May 2013
TIPTOPImplementationMethodology P D C A 1.Project Committee 成立專案委員會 2.Kick-off Meeting 宣示大會 3.Survey and Diagnosis 企業現況評估與分析 4.Application Training 軟體標準功能教育訓練 5.Operation Training 軟體標準流程操作練習 6.S.O.P. Modeling 標準作業流程擬定 7.Differential Analysis & Customization 差異分析與客制化 8.Data Migration & Entry 資料移轉與輸入 9.Business Flow Simulation 作業流程上機模擬 10.Balance Check 資料餘額驗收與導入 11.System Go-live TIPTOP系統上線 12.Project Review Meeting 階段性上線檢討會議 13.Accounting Check 帳務結算 Chinfon Cement Corporation | 1
Project Committee and Executive Team • Purpose:Decide the manpower and capital invested in this project. • Project Manager:Critical issue management progress control • Executive Team: - Key Man :Dept. Head Define SOP、confirm discrepancy - Key User:Seed member Seeded trainer - End Users:Operator operation • MIS Team - Assist PM to organize the information - Handle IT related issues - Company’s contact window to Digiwin Chinfon Cement Corporation | 2
WHY TO START THE PROJECT Chinfon Cement Corporation | 3 • Need to have integrated system to manage all of entire business process function. • Existing system (Gupta System) doesn't fully support current business operation or relative expensive to upgrade (such as: not support production COGS calculation, Production reporting, not easily to upgrade for new version of Windows, data unstable etc) • Need to have a computerized system / a tool for Financial/Accounting and other supporting tools to assure company data consistency, integrity, correctness, real time & transparence to enable faster and better decision making • Concern of future business growing regarding Accounting & Financial system compliance and work load caused by manual data confirmation
PROJECT OBJECTIVES • To have Integrated Enterprise Resource Planning (IERP) software with consists of multiple component that integrate activities across functional departments, embracing finance/accounting, manufacturing, material management, sales and distribution, customer relationship management and other necessary tools/method. • The IERP software systems must include application modules to support common business activities like finance, accounting, material management etc. These components interact together to achieve a common goal - streamline and improve organizations' business processes. Chinfon Cement Corporation | 4
PROJECT OBJECTIVES It establishes the priorities, tone, and energy for the project and helps to get a common understanding on: • Project Scope • Project Goals • Project Schedule • Project Team / Organization • Q & A Chinfon Cement Corporation | 5 5
PROJECT SCOPE Sales A/P BOM B2B Purchasing A/R Production Easyflow GP Inventory G/L MRP BI BOM Consolidation Financial report Cost Accounting HRM & HRD Distribution Inter-Company Trading Equip. Mgt. Cross-Data transfer Project Mgt. Fixed Asset Quality. Mgt. Leasing Mgt. Tax Declaration Cash/Loan/Investment Budget Mgt. Other hardware peripherals links Customized Program Chinfon Cement Corporation | 6
PROJECT GOALS • Enhanced computerization of daily work from 40% up to 90% • Improved automation and limit the manual data entry • Input source data from the H/W devices (weighting scale, fingerprint…) automatically import for all of process and reports • Provide reports at each unit of the business process timely Chinfon Cement Corporation | 7
OVERALL ERP PROJECT SCHEDULE Feb May Jan Apr May Jun Jul Aug Sep Oct Nov Dec Mar Preparation Signing contract Hardware purchase System Instalation Form Project Team Kick-off 23 May, Contract Signing 01July, Kick-off Implementing 1. Survey & Diagnosis 2. Application Training 3. S.O.P. Modeling 4. Gap Analysis & Design 5. Data Migration & Input 6. Simulation&Fine-tuning 7. Balance Checked in Phase 1 - Project Implementation6 months Scope: Finance & Acc; Supply Chain, Sales, Manufacturing, HRM / HRD Phase 2 - Project Implementation6 months Scope: GPS/PLC Integration; B2B; BI, Easyflow and other customized programs Go-Live Preparation Software Specification Writing Customization & Programming User Acceptance Test Integration test End User Training IT infrastructure Contingency plan Phase 2 Go-Live Preparation Phase 1 Go-Live Preparation System Go-Live System Go-live Settlement of account Go-live support Phase 2 Go-Live Phase 1 Go-Live Chinfon Cement Corporation | 8
PROJECT SCHEDULE – First month Chinfon Cement Corporation | 9 9
ChinfonVN Project Leader T-038 Mr. Alex Hsu TBD – DIGIWIN PROJECT MANAGER Digiwin Consultant Support Function Technical Support V1121 Le Quoc Tuan V1422 Nguyen Thu Hong .Digiwin System Engineer (1 person) Finance & Acc = Consutant 1 (1 person) Mfg and Sales & Dist = Consultant 2 (1 person) HRM,= consultant 3 (1 person) BI = Consultan 4 (1 person) Easyflow = consultant 5 (1 person) System Analysis / Trainer = Consultant 6 ( 2 person) Note: Not include programmer who should working on Taiwan) Change & Communication : Alex Hsu Project Supporting: Richard G/A Warehouse / Canteen Finance & Accounting Maintenance CMMS W/H Spare Parts & Inventory Purchasing / Export Logistic & Shipping Finished Goods Project Management HR Management / Development Production / ManufacturingT.K.P & HPGP Sales & Distribution Advance Feature: Business Inteligent; B2B, EasyFlow PLC/Field Instrument Integration Weight Scale/Belt Scale/Fingerprint Tele/Fuel station/SMS/Door access ................(Dept. Lead) .................(Key User) ................(Dept. Lead) ................(Key User) ................(Group leader) .................(Assistant) ................(Dept. Lead) ................(Key User) ................(Dept. Lead) ................(Key User) ................(Dept. Lead) .................(Key User) ................(Dept. Lead) .................(Key User) ................(Dept. Lead) .................(Key User) ................(Dept. Lead) ................(Key User) ................(Dept. Lead) ................(Key User) ................(Dept. Lead) ................(Key User) Team ( Dept. Lead + Key User) Team (Key User) Team (Key User) Team (Key User) Team (Key User) Team (Key User) ERP Project Team Team (Key User) Team (Key User) Team (Key User) Team (Key User) Team (Key User) 1.. ............ 2. .......... 3. ............. 4. .......... 1.. ............ 2. .......... 3. ............. 4. .......... 1. GL ............ 2. A/P.......... 3. A/R............. 4. Cash....... 5. .Costing...... 6.Fixed Asset 1..Quarry 2. Raw Mill 3. Kiln . 4. Cement Mill 5. CCR 6.Packing 7.F/G8.Elec. 9. Mec. A.QC 1.. HP ............ 2. HN ..........3. HM .............4. DN ............. 5. .HPGP......... 1.. ............ 2. .......... 3. ............. 4. .......... 1.. ............ 2. .......... 3. ............. 4. .......... 1.. ............ 2. .......... 3. ............. 4. .......... 1.. ............ 2. .......... 3. ............. 4. .......... 1.. ............ 2. .......... 3. ............. 4. .......... 1.. ............ 2. .......... 3. ............. 4. .......... (Full Time) ERP Specialist Engineer Vacant ERP Technical Lead V1121 Le Quoc Tuan ERP Programmer 1. V1422 Nguyen Thu Hong Chinfon Cement Corporation | 10
Project Team Responsibilities Chinfon Cement Corporation | 11
Project Team Responsibilities Chinfon Cement Corporation | 12 12
Project Team Responsibilities Chinfon Cement Corporation | 13 13
Project Team Responsibilities Chinfon Cement Corporation | 14 14
The day life of a ERP Project Team Able to perform the role as Trainer, Observer, Change agent and Coach Will experience a new job that you may not comfortable Challenge very situation, never accept someone to say “ this is not possible” You will get challenge or argument or debate from line function Speak up You must transform the new way of doing things. This is not 8.00 to 17.00 job Do not be afraid to work overtime Working together, synergize and solid team work Chinfon Cement Corporation | 15
Hardware Suggestion for ERP Service Ethernet EFGP + ESS 8C / 12G(Win+MSSQL) BI + Auditor 8C/12G(Win+MSSQL) Client User TIPTOP DB 8C / 16G(RHEL+Oracle) HRM 8C/12G (Win+MSSQL) TIPTOP B2B 8C / 12G(RHEL) Giga SwitchFor VMNetwork - Guard service - VMWarevCenterServer - Symantec Backup Server Portal 4C/8G(Win+MSSQL) Crystal Reports 4C/8G (Win) TIPTOP AP 8C / 16G(RHEL) HP DL380 Gen8 2P12C / 64GB 300GB SAS 10K x2 8Gb Single HBA x 4 VMWare vSphere 5 ESP HP DL380 Gen8 2P12C / 64GB 300GB SAS 10K x2 8Gb Single HBA x 4 VMWare vSphere 5 ESP HP DL380 Gen8 2P12C / 64GB 300GB SAS 10K x2 8Gb Single HBA x 4 VMWare vSphere 5 ESP Phase 2 Backup Guard Service Win-7 or above PC NAS Appliance ( 2TB HDDx6 RAID5) IBM DS3500 Storage 2GCache/Per-Controller HD:600GB 6GbSAS15K*12 IBM DS3500 Storage 2GCache/Per-Controller HD:600GB 6GbSAS15K*12 Symantec Backup Exec Agent For VM Host / SQL/ Oracle Back up SVR VMWare Internal data Transfer Redundant Fiber Channel 4Gb or 8Gb Fiber Channel Giga intranet Chinfon Cement Corporation | 16
Hardware Configuration Chinfon Cement Corporation | 17